Product Description
Product Parameters
| Model | GM-0.33A | GM-0.5A | GM-0.5B | GM-1.0A | GM-2 | GM-0.5F |
| Pumping Speed(L/Min) | 20 | 30 | 30 | 60 | 120 | 30 |
| Ultimate Pressure Vacuum | ≥0.08Mpa,200mbar | ≥0.08Mpa,200mbar;positive pressure:≥30Psi | ≥0.095Mpa,50mbar | ≥0.08Mpa,200mbar;positive pressure:≥30Psi | ≥0.08Mpa,200mbar | ≥0.099Mpa,10mbar |
| Power(W) | 160 | 160 | 160 | 160 | 300 | 160 |
| Air Inlet(mm) | φ6 | φ6 | φ6 | φ6 | φ9 | φ6 |
| Air Outlet(mm) | Built-in silencing cotton | φ6 | Silencer | φ6 | φ9 | φ6 |
| Pump Head Quantity | 1 | 1 | 2 | 2 | 2 | 2 |
| Size(L*W*Hmm) | 270*130*210 | 230*180*265 | 350*130*220 | 310*200*210 | 390*150*250 | 370*144*275 |
| Working Temperature(ºC) | 7-40 | 7-40 | 7-40 | 7-40 | 7-40 | 7-40 |
| Pump Temperature(ºC) | <55 | <55 | <55 | <55 | <55 | <55 |
| Weight(kg) | 7 | 7.5 | 10 | 10 | 20 | 13.5 |
| Diaphragm | NBR | NBR | NBR | NBR | NBR | NBR |
| Valves | NBR | NBR | NBR | NBR | NBR | NBR |
| Noise Level (DB) | <60 | <60 | <60 | <60 | <60 | <60 |
| Power Supply | 220V,50HZ | 220V,50HZ | 220V,50HZ | 220V,50HZ | 220V,50HZ | 220V,50HZ |
Product Description
“BOTH” GM Series New Diaphragm Vacuum Pump , the parts which contact with the gas are PTFE material , it’s suitable for the corrosive chemical , pharmaceutical , petrochemical gases etc . It’s used for vacuum filtration , reduced pressure distillation , rotary evaporation , vacuum concentration , centrifugal concentration , CZPT phase extraction etc . It’s a very high cost performance product with quality reliability , unique structural design to meet the various needs of the laboratory.
Application
Vacuum Adsorption | Solvent Filtration | Vacuum Distillation | Vacuum Drying | Compressing and Converting Gas |SPE(Solid Phase Extraction) | Deaeration
Company Profile
Packaging & Shipping
FAQ
Q1. What is your products range?
• Industry water chiller, recirculating cooling chiller, rotary evaporator, alcohol recovery equipment, short path distillation kit, glass molecular distillation equipment, falling film evaporator, jacketed glass reactor and other lab equipment.
Q2. Are you trading company or manufacturer?
• We are professional manufacture of lab equipment and we have our own factory.
Q3. Do you provide samples? Is it free?
• Yes, we could offer the sample. Considering the high value of our products, the sample is not free, but we will give you our best price including shipping cost.
Q4. Do you have warranty?
• Yes, we offer 1 year warranty for the spare part.
Q5. How long is your delivery time?
• Generally it is within 7 working days after receiving the payment if the goods are in stock. Or it is 15 working days if thegoods are not in stock, depending on order quantity.
Q6. What is your terms of payment?
• Payment≤15,000USD, 100% in advance. Payment≥15,000USD, 70% T/T in advance, balance before shipment.
(If you are concerned about payment security for the first order, we advise you can place Trade Assurance Order via Alibaba. you will get 100% payment refund if we can’t meet agreed delivery time.)
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Service Support |
|---|---|
| Warranty: | 1 Year |
| Oil or Not: | Oil Free |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Basic knowledge of vacuum pump
A vacuum pump is a device that draws gas molecules from a sealed volume and maintains a partial vacuum. Its main job is to create a relative vacuum within a given volume or volumes. There are many types of vacuum pumps. This article will describe how they work, their types, and their applications.
How it works
A vacuum pump is a mechanical device that removes gas from a system by applying it to a higher pressure than the surrounding atmosphere. The working principle of the vacuum pump is based on the principle of gas transfer and entrapment. Vacuum pumps can be classified according to their vacuum level and the number of molecules that can be removed per cubic centimeter of space. In medium to high vacuum, viscous flow occurs when gas molecules collide with each other. Increasing the vacuum causes molecular or transitional flow.
A vacuum pump has several components that make it a versatile tool. One of the main components is the motor, which consists of a rotor and a stator. The rotor and stator contain coils that generate a magnetic field when excited. Both parts must be mounted on a base that supports the weight of the pump. There is also an oil drain that circulates oil throughout the system for lubrication and cooling purposes.
Another type of vacuum pump is the liquid ring vacuum pump. It works by positioning the impeller above or below the blades. Liquid ring pumps can also adjust the speed of the impeller. However, if you plan to use this type of pump, it is advisable to consult a specialist.
Vacuum pumps work by moving gas molecules to areas of higher or lower pressure. As the pressure decreases, the removal of the molecules becomes more difficult. Industrial vacuum systems require pumps capable of operating in the 1 to 10-6 Torr range.
Type
There are different types of vacuum pumps. They are used in many different applications, such as laboratories. The main purpose of these pumps is to remove air or gas molecules from the vacuum chamber. Different types of pumps use different techniques to achieve this. Some types of pumps use positive displacement, while others use liquid ring, molecular transfer, and entrapment techniques.
Some of these pumps are used in industrial processes, including making vacuum tubes, CRTs, electric lights, and semiconductor processing. They are also used in motor vehicles to power hydraulic components and aircraft. The gyroscope is usually controlled by these pumps. In some cases, they are also used in medical settings.
How a vacuum pump works depends on the type of gas being pumped. There are three main types: positive displacement, negative displacement, and momentum transfer. Depending on the type of lubrication, these principles can be further divided into different types of pumps. For example, dry vacuum pumps are less sensitive to gases and vapors.
Another type of vacuum pump is called a rotary vane pump. This type of pump has two main components, the rotor and the vacuum chamber. These pumps work by rotating moving parts against the pump casing. The mating surfaces of rotary pumps are designed with very small clearances to prevent fluid leakage to the low pressure side. They are suitable for vacuum applications requiring low pulsation and high continuous flow. However, they are not suitable for use with grinding media.
There are many types of vacuum pumps and it is important to choose the right one for your application. The type of pump depends on the needs and purpose of the system. The larger ones can work continuously, and the smaller ones are more suitable for intermittent use. 
Apply
Vacuum pumps are used in a variety of industrial and scientific processes. For example, they are used in the production of vacuum tubes, CRTs, and electric lamps. They are also used in semiconductor processing. Vacuum pumps are also used as mechanical supports for other equipment. For example, there may be multiple vacuum pumps on the engine of a motor vehicle that powers the hydraulic components of an aircraft. In addition, they are often used in fusion research.
The most common type of vacuum pump used in the laboratory is the rotary vane pump. It works by directing airflow through a series of rotating blades in a circular housing. As the blades pass through the casing, they remove gas from the cavity and create a vacuum. Rotary pumps are usually single or double-stage and can handle pressures between 10 and 6 bar. It also has a high pumping speed.
Vacuum pumps are also used to fabricate solar cells on wafers. This involves a range of processes including doping, diffusion, dry etching, plasma-enhanced chemical vapor deposition, and bulk powder generation. These applications depend on the type of vacuum pump used in the process, and the vacuum pump chosen should be designed for the environment.
While there are several types of vacuum pumps available, their basic working principles remain the same. Each has different functions and capacities, depending on the type of vacuum. Generally divided into positive displacement pump, rotary vane pump, liquid ring pump, and molecular delivery pump.
Maintenance
The party responsible for general maintenance and repairs is the Principal Investigator (PI). Agknxs must be followed and approved by the PI and other relevant laboratory personnel. The Agknx provides guidelines for routine maintenance of vacuum pump equipment. Agknxs are not intended to replace detailed routine inspections of vacuum pump equipment, which should be performed by certified/qualified service personnel. If the device fails, the user should contact PI or RP for assistance.
First, check the vacuum pump for any loose parts. Make sure the inlet and outlet pressure gauges are open. When the proper pressure is shown, open the gate valve. Also, check the vacuum pump head and flow. Flow and head should be within the range indicated on the label. Bearing temperature should be within 35°F and maximum temperature should not exceed 80°F. The vacuum pump bushing should be replaced when it is severely worn.
If the vacuum pump has experienced several abnormal operating conditions, a performance test should be performed. Results should be compared to reference values to identify abnormalities. To avoid premature pump failure, a systematic approach to predictive maintenance is essential. This is a relatively new area in the semiconductor industry, but leading semiconductor companies and major vacuum pump suppliers have yet to develop a consistent approach.
A simplified pump-down test method is proposed to evaluate the performance of vacuum pumps. The method includes simulated aeration field tests and four pump performance indicators. Performance metrics are evaluated under gas-loaded, idle, and gas-load-dependent test conditions. 
Cost
The total cost of a vacuum pump consists of two main components: the initial investment and ongoing maintenance costs. The latter is the most expensive component, as it consumes about four to five times the initial investment. Therefore, choosing a more energy-efficient model is a good way to reduce the total system cost and payback period.
The initial cost of a vacuum pump is about $786. Oil-lubricated rotary vane pumps are the cheapest, while oil-free rotary vane pumps are slightly more expensive. Non-contact pumps also cost slightly more. The cost of a vacuum pump is not high, but it is a factor that needs careful consideration.
When choosing a vacuum pump, it is important to consider the type of gas being pumped. Some pumps are only suitable for pumping air, while others are designed to pump helium. Oil-free air has a different pumping rate profile than air. Therefore, you need to consider the characteristics of the medium to ensure that the pump meets your requirements. The cost of a vacuum pump can be much higher than the purchase price, as the daily running and maintenance costs can be much higher.
Lubricated vacuum pumps tend to be more durable and less expensive, but they may require more maintenance. Maintenance costs will depend on the type of gas that needs to be pumped. Lighter gases need to be pumped slowly, while heavier gases need to be pumped faster. The maintenance level of a vacuum pump also depends on how often it needs to be lubricated.
Diaphragm vacuum pumps require regular maintenance and oil changes. The oil in the diaphragm pump should be changed every 3000 hours of use. The pump is also resistant to chemicals and corrosion. Therefore, it can be used in acidic and viscous products.
editor by Dream 2024-05-07
China OEM Lab Using Mini Diaphragm Vacuum Pump vacuum pump distributors
Product Description
Lab Using Mini Diaphragm Vacuum Pump
Product Description
Characteristic features and purposes:
A compact structure, small size, light weight, low noise, vibration and small advantages. Therefore, it applies to the proliferation of pumps for the first-stage pumps, but also applies to supporting sophisticated equipment and laboratory use. For example: mass spectrometry, refrigerator lines, vacuum freeze-drying machine.
Application:
“Nanbei” GM-0.50B diaphragm vacuum pump has features of more advanced design, higher efficiency, longer operating life. It is an all new product engaging in the new and high technology. It is mainly used in medicinal products analysis, tenuously chemical engineering, biochemical pharmacy, food examination, investigating and solving criminal case, etc. It is an ideal product used with the high-accuracy chromatogram apparatus, rotary evaporators, and it is the essential equipment in the laboratory.
The body of “Nanbei” GM-0.50II diaphragm vacuum pump is made of aluminum alloy through die casting. It is antiseptic, sprayed, agile and beautiful. It has the features of higher antisepsis, wider working range. It can meet requirements of all kinds of working environments.
Detailed Photos
Product Parameters
Technique parameter:
| Speed of Evacuation (L/Min) | 30 | Pump Head | 2 |
| Ultimate Pressure Vacuum |
≥0.095Mpa 50mbar |
Voltage Rating | 230Vac, 50Hz |
| Dimensions (L x B x H)(mm) |
300×120×235 | Temp of the body(ºC) | <55 |
| Motor Power(w) | 160 | Weight (Kg) | 10 |
| Inlet (mm) Outlet (mm) |
φ6 Silencer |
Diaphragm Valves |
NBR NBR |
| Working Temp(ºC) | 7-40 | Noise Level(dB) | <50 |
Certifications
Packaging & Shipping
Company Profile
FAQ
FAQ
1. How can I choose the suitable one?
Dear customer, please tell us your detailed requirements by mail or online, we will recommend the suitable 1 as your request.
2. Does your price is competitive?
Dear customer, we make sure to offer you the best quality with competitive price.
3. How can I pay?
Dear customer, we accept many payment term, such as T/T, Western Union…
4. When I receive it after pay?
Dear customer, normal models can be delivered with 5-7days, please contact us to check transport time to your address.
5. How to deliver?
Dear customer, we can send by Express, by Sea and by Air.
6. Is will be broken during transport?
Dear customer, please do not worry, we do standard export package.
7. What should I do if I do not know how to use?
Dear customer, please do not worry, manual user will be sent together, you can also contact us with more technological support.
8. What should I do if some parts broken?
Dear customer, please do not worry, we have 12months warranty except wear parts. You can also buy parts from us after 12months.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 12 Months |
|---|---|
| Warranty: | 12 Months |
| Oil or Not: | Oil Free |
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | Vacuum |
| Customization: |
Available
|
|
|---|
Types of vacuum pumps
A vacuum pump is a device that draws gas molecules from a sealed volume and leaves a partial vacuum in its wake. Its job is to create a relative vacuum within a specific volume or volume. There are many types of vacuum pumps, including centrifugal, screw and diaphragm.
Forward centrifugal pump
Positive displacement centrifugal vacuum pumps are one of the most commonly used pump types in the oil and gas industry. Their efficiency is limited to a range of materials and can handle relatively high solids concentrations. However, using these pumps has some advantages over other types of pumps.
Positive displacement pumps have an enlarged cavity on the suction side and a reduced cavity on the discharge side. This makes them ideal for applications involving high viscosity fluids and high pressures. Their design makes it possible to precisely measure and control the amount of liquid pumped. Positive displacement pumps are also ideal for applications requiring precise metering.
Positive displacement pumps are superior to centrifugal pumps in several ways. They can handle higher viscosity materials than centrifuges. These pumps also operate at lower speeds than centrifugal pumps, which makes them more suitable for certain applications. Positive displacement pumps are also less prone to wear.
Positive displacement vacuum pumps operate by drawing fluid into a chamber and expanding it to a larger volume, then venting it to the atmosphere. This process happens several times per second. When maximum expansion is reached, the intake valve closes, the exhaust valve opens, and fluid is ejected. Positive displacement vacuum pumps are highly efficient and commonly used in many industries.
Self-priming centrifugal pump
Self-priming centrifugal pumps are designed with a water reservoir to help remove air from the pump. This water is then recirculated throughout the pump, allowing the pump to run without air. The water reservoir can be located above or in front of the impeller. The pump can then reserve water for the initial start.
The casing of the pump contains an increasingly larger channel forming a cavity retainer and semi-double volute. When water enters the pump through channel A, it flows back to the impeller through channels B-C. When the pump is started a second time, the water in the pump body will be recirculated back through the impeller. This recycling process happens automatically.
These pumps are available in a variety of models and materials. They feature special stainless steel castings that are corrosion and wear-resistant. They can be used in high-pressure applications and their design eliminates the need for inlet check valves and intermediate valves. They can also be equipped with long intake pipes, which do not require activation.
Self-priming centrifugal pumps are designed to run on their own, but there are some limitations. They cannot operate without a liquid source. A foot valve or external liquid source can help you start the self-priming pump.
Screw Pump
The mechanical and thermal characteristics of a screw vacuum pump are critical to its operation. They feature a small gap between the rotor and stator to minimize backflow and thermal growth. Temperature is a key factor in their performance, so they have an internal cooling system that uses water that circulates through the pump’s stator channels. The pump is equipped with a thermostatically controlled valve to regulate the water flow. Also includes a thermostatic switch for thermal control.
Screw vacuum pumps work by trapping gas in the space between the rotor and the housing. The gas is then moved to the exhaust port, where it is expelled at atmospheric pressure. The tapered discharge end of the screw further reduces the volume of gas trapped in the chamber. These two factors allow the pump to work efficiently and safely.
Screw vacuum pumps are designed for a variety of applications. In some applications, the pump needs to operate at very low pressures, such as when pumping large volumes of air. For this application, the SCREWLINE SP pump is ideal. Their low discharge temperature and direct pumping path ensure industrial process uptime. These pumps also feature non-contact shaft seals to reduce mechanical wear. Additionally, they feature a special cantilever bearing arrangement to eliminate potential sources of bearing failure and lubrication contamination.
Screw vacuum pumps use an air-cooled screw to generate a vacuum. They are compact, and clean, and have a remote monitoring system with built-in intelligence. By using the app, users can monitor pump performance remotely. 
Diaphragm Pump
Diaphragm vacuum pumps are one of the most common types of vacuum pumps found in laboratories and manufacturing facilities. The diaphragm is an elastomeric membrane held in place around the outer diameter. While it is not possible to seal a diaphragm vacuum pump, there are ways to alleviate the problems associated with this design.
Diaphragm vacuum pumps are versatile and can be used in a variety of clean vacuum applications. These pumps are commercially available with a built-in valve system, but they can also be modified to include one. Because diaphragm pumps are so versatile, it’s important to choose the right type for the job. Understanding how pumps work will help you match the right pump to the right application.
Diaphragm vacuum pumps offer a wide range of advantages, including an extremely long service life. Most diaphragm pumps can last up to ten thousand hours. However, they may be inefficient for processes that require deep vacuum, in which case alternative technologies may be required. Additionally, due to the physics of diaphragm pumps, the size of these pumps may be limited. Also, they are not suitable for high-speed pumping.
Diaphragm vacuum pumps are a versatile subset of laboratory pumps. They are popular for their oil-free construction and low maintenance operation. They are available in a variety of styles and have many optional features. In addition to low maintenance operation, they are chemically resistant and can be used with a variety of sample types. However, diaphragm pumps tend to have lower displacements than other vacuum pumps.
Atmospheric pressure is a key factor in a vacuum pump system
Atmospheric pressure is the pressure created by the collision of air molecules. The more they collide, the greater the pressure. This applies to pure gases and mixtures. When you measure atmospheric pressure, the pressure gauge reads about 14.7 psia. The higher the pressure, the greater the force on the gas molecules.
The gas entering the vacuum pump system is below atmospheric pressure and may contain entrained liquids. The mechanism of this process can be explained by molecular kinetic energy theory. The theory assumes that gas molecules in the atmosphere have high velocities. The resulting gas molecules will then start moving in random directions, colliding with each other and creating pressure on the walls of the vacuum vessel.
Atmospheric pressure is a critical factor in a vacuum pump system. A vacuum pump system is useless without proper atmospheric pressure measurement. The pressure in the atmosphere is the total pressure of all gases, including nitrogen and oxygen. Using total pressure instead of partial pressure can cause problems. The thermal conductivity of various gases varies widely, so working at full pressure can be dangerous.
When choosing a vacuum pump, consider its operating range. Some pumps operate at low atmospheric pressure, while others are designed to operate at high or ultra-high pressure. Different types of pumps employ different technologies that enhance their unique advantages. 
The screw pump is less efficient in pumping gases with smaller molecular weight
Vacuuming requires a high-quality pump. This type of pump must be able to pump gas of high purity and very low pressure. Screw pumps can be used in laboratory applications and are more efficient when pumping small molecular weight gases. Chemical resistance is critical to pump life. Chemical resistant materials are also available. Chemically resistant wetted materials minimize wear.
Gear pumps are more efficient than screw pumps, but are less efficient when pumping lower molecular weight gases. Gear pumps also require a larger motor to achieve the same pumping capacity. Compared to gear pumps, progressive cavity pumps also have lower noise levels and longer service life. In addition, gear pumps have a large footprint and are not suitable for tight spaces.
Progressive cavity pumps have two or three screws and a housing and side cover. They are also equipped with gears and bearings. Their mechanical design allows them to operate in high pressure environments with extremely low noise. The progressive cavity pump is a versatile pump that can be used in a variety of applications.
Dry screw compressors have different aspect ratios and can operate at high and low pressures. The maximum allowable differential pressure for screw compressors ranges from 0.4 MPa for 3/5 rotors to 1.5 MPa for 4/6 rotors. These numbers need to be determined on a case-by-case basis.
editor by Dream 2024-04-24
China Hot selling 30L/Min Hotsell Lab Miniature Diaphragm Type Vacuum Pumps with Dual Head vacuum pump belt
Product Description
Product Description
China lab mini oilless diaphragm vacuum pump price GM-0.5B(anti-corrosion)
“TOPTION” series Diaphragm Vacuum Pump has the features of continuous oil free pumping , low noise level , higher efficiency , long lifetime . It is mainly used in medicinal products analysis , industry of fine chemicals , biochemical pharmacy , food examination , The criminal investigation technology , etc . It is used with the precision chromatography instrument , the necessary of laboratory . This product is specially designed for laboratory , reliable and easy to use .
APPLICATION:Vacuum adsorption;Solvent filtration;Vacuum distillation;Vacuum drying;Compressing and converting gas
SPE ( CHINAMFG phase extraction);Deaeration
Product Parameters
| name | type | ultimate vacuum | ultimate pressure | Speed (L/Min) | Positive pressure | Pump head | noise(DB) |
| diaphragm vacuum pump | GM-0.20 | 250mbar | 0.075Mpa | 12 | ≥30Psi | 2 | <60DB |
| GM-0.33A | 200mbar | 0.08Mpa | 20 | 1 | <60DB | ||
| GM-0.5A | 200mbar | 0.08Mpa | 30 | ≥30Psi | 1 | <60DB | |
| GM-0.5B | 50mbar | 0.095Mpa | 30 | 2 | <60DB | ||
| GM-1.0A | 200mbar | 0.08Mpa | 60 | ≥30Psi | 2 | <60DB | |
| GM – 2 | 200mbar | 0.08Mpa | 120 | 2 | <60DB | ||
| GM-0.33A(anti-corrosion) | 200mbar | 0.08Mpa | 20 | 1 | <60DB | ||
| GM-0.5A(anti-corrosion) | 200mbar | 0.08Mpa | 30 | ≥30Psi | 1 | <60DB | |
| GM-0.5B(anti-corrosion) | 50mbar | 0.095Mpa | 30 | 2 | <60DB | ||
| GM-1.0A(anti-corrosion) | 200mbar | 0.08Mpa | 60L | ≥30Psi | 2 | <60DB | |
| GM – 2(anti-corrosion) | 200mbar | 0.08Mpa | 120 | 2 | <60DB |
Detailed Photos
1.Corrosion resistance , able to tolerance almost all strong acid (including CHINAMFG regia) , strong alkali , strong oxidizer , reductant , and variety of organic solvents .
2.Withstand high and low temperatures , can be used in temperature of -190ºC to 260ºC .
3.Non-stick surface , most CHINAMFG material and impurity particles can not conglutinate on the surface .
Company Profile
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Oil or Not: | Oil Free |
|---|---|
| Structure: | Diaphragm Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | Low Vacuum |
| Work Function: | Maintain the Pump |
| Working Conditions: | Dry |
| Customization: |
Available
|
|
|---|
What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?
Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:
Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.
Here are some key roles of vacuum pumps in semiconductor manufacturing:
1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.
2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.
3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.
4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.
5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.
6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.
7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.
8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.
Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.
Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.
Can Vacuum Pumps Be Used for Chemical Distillation?
Yes, vacuum pumps are commonly used in chemical distillation processes. Here’s a detailed explanation:
Chemical distillation is a technique used to separate or purify components of a mixture based on their different boiling points. The process involves heating the mixture to evaporate the desired component and then condensing the vapor to collect the purified substance. Vacuum pumps play a crucial role in chemical distillation by creating a reduced pressure environment, which lowers the boiling points of the components and enables distillation at lower temperatures.
Here are some key aspects of using vacuum pumps in chemical distillation:
1. Reduced Pressure: By creating a vacuum or low-pressure environment in the distillation apparatus, vacuum pumps lower the pressure inside the system. This reduction in pressure lowers the boiling points of the components, allowing distillation to occur at temperatures lower than their normal boiling points. This is particularly useful for heat-sensitive or high-boiling-point compounds that would decompose or become thermally degraded at higher temperatures.
2. Increased Boiling Point Separation: Vacuum distillation increases the separation between the boiling points of the components, making it easier to achieve a higher degree of purification. In regular atmospheric distillation, the boiling points of some components may overlap, leading to less effective separation. By operating under vacuum, the boiling points of the components are further apart, improving the selectivity and efficiency of the distillation process.
3. Energy Efficiency: Vacuum distillation can be more energy-efficient compared to distillation under atmospheric conditions. The reduced pressure lowers the required temperature for distillation, resulting in reduced energy consumption and lower operating costs. This is particularly advantageous when dealing with large-scale distillation processes or when distilling heat-sensitive compounds that require careful temperature control.
4. Types of Vacuum Pumps: Different types of vacuum pumps can be used in chemical distillation depending on the specific requirements of the process. Some commonly used vacuum pump types include:
– Rotary Vane Pumps: Rotary vane pumps are widely used in chemical distillation due to their ability to achieve moderate vacuum levels and handle various gases. They work by using rotating vanes to create chambers that expand and contract, enabling the pumping of gas or vapor.
– Diaphragm Pumps: Diaphragm pumps are suitable for smaller-scale distillation processes. They use a flexible diaphragm that moves up and down to create a vacuum and compress the gas or vapor. Diaphragm pumps are often oil-free, making them suitable for applications where avoiding oil contamination is essential.
– Liquid Ring Pumps: Liquid ring pumps can handle more demanding distillation processes and corrosive gases. They rely on a rotating liquid ring to create a seal and compress the gas or vapor. Liquid ring pumps are commonly used in chemical and petrochemical industries.
– Dry Screw Pumps: Dry screw pumps are suitable for high-vacuum distillation processes. They use intermeshing screws to compress and transport gas or vapor. Dry screw pumps are known for their high pumping speeds, low noise levels, and oil-free operation.
Overall, vacuum pumps are integral to chemical distillation processes as they create the necessary reduced pressure environment that enables distillation at lower temperatures. By using vacuum pumps, it is possible to achieve better separation, improve energy efficiency, and handle heat-sensitive compounds effectively. The choice of vacuum pump depends on factors such as the required vacuum level, the scale of the distillation process, and the nature of the compounds being distilled.
Can Vacuum Pumps Be Used in Laboratories?
Yes, vacuum pumps are extensively used in laboratories for a wide range of applications. Here’s a detailed explanation:
Vacuum pumps are essential tools in laboratory settings as they enable scientists and researchers to create and control vacuum or low-pressure environments. These controlled conditions are crucial for various scientific processes and experiments. Here are some key reasons why vacuum pumps are used in laboratories:
1. Evaporation and Distillation: Vacuum pumps are frequently used in laboratory evaporation and distillation processes. By creating a vacuum, they lower the boiling point of liquids, allowing for gentler and more controlled evaporation. This is particularly useful for heat-sensitive substances or when precise control over the evaporation process is required.
2. Filtration: Vacuum filtration is a common technique in laboratories for separating solids from liquids or gases. Vacuum pumps create suction, which helps draw the liquid or gas through the filter, leaving the solid particles behind. This method is widely used in processes such as sample preparation, microbiology, and analytical chemistry.
3. Freeze Drying: Vacuum pumps play a crucial role in freeze drying or lyophilization processes. Freeze drying involves removing moisture from a substance while it is in a frozen state, preserving its structure and properties. Vacuum pumps facilitate the sublimation of frozen water directly into vapor, resulting in the removal of moisture under low-pressure conditions.
4. Vacuum Ovens and Chambers: Vacuum pumps are used in conjunction with vacuum ovens and chambers to create controlled low-pressure environments for various applications. Vacuum ovens are used for drying heat-sensitive materials, removing solvents, or conducting reactions under reduced pressure. Vacuum chambers are utilized for testing components under simulated space or high-altitude conditions, degassing materials, or studying vacuum-related phenomena.
5. Analytical Instruments: Many laboratory analytical instruments rely on vacuum pumps to function properly. For example, mass spectrometers, electron microscopes, surface analysis equipment, and other analytical instruments often require vacuum conditions to maintain sample integrity and achieve accurate results.
6. Chemistry and Material Science: Vacuum pumps are employed in numerous chemical and material science experiments. They are used for degassing samples, creating controlled atmospheres, conducting reactions under reduced pressure, or studying gas-phase reactions. Vacuum pumps are also used in thin film deposition techniques like physical vapor deposition (PVD) and chemical vapor deposition (CVD).
7. Vacuum Systems for Experiments: In scientific research, vacuum systems are often designed and constructed for specific experiments or applications. These systems can include multiple vacuum pumps, valves, and chambers to create specialized vacuum environments tailored to the requirements of the experiment.
Overall, vacuum pumps are versatile tools that find extensive use in laboratories across various scientific disciplines. They enable researchers to control and manipulate vacuum or low-pressure conditions, facilitating a wide range of processes, experiments, and analyses. The choice of vacuum pump depends on factors such as required vacuum level, flow rate, chemical compatibility, and specific application needs.
editor by CX 2023-12-26
China supplier Hot Sell Submersible Vacuum Pump Lab Diaphragm Oil Free Vacuum Pump vacuum pump distributors
Product Description
Air operated double diaphragm pump
The BQG series of mine diaphragm pumps produced by our company adopts, absorbs and improves the most advanced production technology and technology of pneumatic diaphragm pumps in the world. This product is specially designed for coal mines and has traditional submersible electric pumps, mud pumps, impurity pumps, All the functions of the flexible shaft pump are a revolution of the traditional mine water pump. The key is to completely solve the safety problem of traditional water pump,which can provide high delivery speed even under low air pressure and is compatible with a wide range of materials, and has an anti-stall design, modular air motor / fluid part.
They can be applied in underground mines to discharge clean water or sewage containing CHINAMFG particles (volume concentration less than 2%), and also be used in non-coal mines and other occasions with similar conveying media.
Air operated double diaphragm pump working environment conditions
1. Compressed air for power use, the pressure should be in the range of 0.2 ~ 0.7mpa;
2. The temperature of the conveying medium shall not exceed 40ºC;
3. The PH of the conveying medium is in the range of 4 ~ 10;
4. The maximum diameter of CHINAMFG particles shall not exceed 6 ~ 9mm, and the volume concentration shall not exceed 2%;
5. Ambient temperature: -20ºC ~ 50ºC;
6. Ambient humidity: ≤95% (when ambient temperature is +25ºC);
7. Atmospheric pressure: 80kPa ~ 106kPa;
8. It is suitable for coal mine underground coal dust and methane explosive gas danger place, but does not destroy the insulation corrosive gas place.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Available |
|---|---|
| Warranty: | 3 Years |
| Transport Package: | Normal Packaging |
| Samples: |
US$ 460/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can Vacuum Pumps Be Used for Vacuum Furnaces?
Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:
Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.
Here are some key points regarding the use of vacuum pumps in vacuum furnaces:
1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.
2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.
3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.
4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.
5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.
6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.
7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.
8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.
Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.
How Do Vacuum Pumps Impact the Quality of 3D Printing?
Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:
3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:
1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.
2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.
3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.
4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.
5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.
6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.
7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.
In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.
How Are Vacuum Pumps Different from Air Compressors?
Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:
1. Function:
– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.
– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.
2. Pressure Range:
– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.
– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.
3. Applications:
– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.
– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.
4. Design and Mechanism:
– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.
– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.
5. Direction of Air/Gas Flow:
– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.
– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.
While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.
editor by CX 2023-12-18
China high quality Lab Using Mini Diaphragm Vacuum Pump vacuum pump ac
Product Description
Lab Using Mini Diaphragm Vacuum Pump
Product Description
Characteristic features and purposes:
A compact structure, small size, light weight, low noise, vibration and small advantages. Therefore, it applies to the proliferation of pumps for the first-stage pumps, but also applies to supporting sophisticated equipment and laboratory use. For example: mass spectrometry, refrigerator lines, vacuum freeze-drying machine.
Application:
“Nanbei” GM-0.50B diaphragm vacuum pump has features of more advanced design, higher efficiency, longer operating life. It is an all new product engaging in the new and high technology. It is mainly used in medicinal products analysis, tenuously chemical engineering, biochemical pharmacy, food examination, investigating and solving criminal case, etc. It is an ideal product used with the high-accuracy chromatogram apparatus, rotary evaporators, and it is the essential equipment in the laboratory.
The body of “Nanbei” GM-0.50II diaphragm vacuum pump is made of aluminum alloy through die casting. It is antiseptic, sprayed, agile and beautiful. It has the features of higher antisepsis, wider working range. It can meet requirements of all kinds of working environments.
Detailed Photos
Product Parameters
Technique parameter:
| Speed of Evacuation (L/Min) | 30 | Pump Head | 2 |
| Ultimate Pressure Vacuum |
≥0.095Mpa 50mbar |
Voltage Rating | 230Vac, 50Hz |
| Dimensions (L x B x H)(mm) |
300×120×235 | Temp of the body(ºC) | <55 |
| Motor Power(w) | 160 | Weight (Kg) | 10 |
| Inlet (mm) Outlet (mm) |
φ6 Silencer |
Diaphragm Valves |
NBR NBR |
| Working Temp(ºC) | 7-40 | Noise Level(dB) | <50 |
Certifications
Packaging & Shipping
Company Profile
FAQ
FAQ
1. How can I choose the suitable one?
Dear customer, please tell us your detailed requirements by mail or online, we will recommend the suitable 1 as your request.
2. Does your price is competitive?
Dear customer, we make sure to offer you the best quality with competitive price.
3. How can I pay?
Dear customer, we accept many payment term, such as T/T, Western Union…
4. When I receive it after pay?
Dear customer, normal models can be delivered with 5-7days, please contact us to check transport time to your address.
5. How to deliver?
Dear customer, we can send by Express, by Sea and by Air.
6. Is will be broken during transport?
Dear customer, please do not worry, we do standard export package.
7. What should I do if I do not know how to use?
Dear customer, please do not worry, manual user will be sent together, you can also contact us with more technological support.
8. What should I do if some parts broken?
Dear customer, please do not worry, we have 12months warranty except wear parts. You can also buy parts from us after 12months.
| After-sales Service: | 12 Months |
|---|---|
| Warranty: | 12 Months |
| Oil or Not: | Oil Free |
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | Vacuum |
| Customization: |
Available
|
|
|---|
What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?
The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:
Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).
Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:
1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.
2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.
3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.
4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.
5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.
It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.
In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.
\
Considerations for Selecting a Vacuum Pump for Cleanroom Applications
When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:
Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:
1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.
2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.
3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.
4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.
5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.
6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.
7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.
In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.
What Industries Commonly Rely on Vacuum Pump Technology?
Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:
1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.
2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.
3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.
4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.
5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.
6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.
7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.
8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.
9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.
10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.
These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.
editor by CX 2023-12-06
China Standard Laboratory Oilless Oil-Free Electric Chemical Resistance Diaphragm Vacuum Pump for Vacuum Suction Filtration Used in Lab vacuum pump diy
Product Description
Product Description
YH Vacuum Pump applications in chemical, pharmaceutical, food, CHINAMFG drying, distillation, college laboratories and laboratories.
Product applications
Product Parameters
Our Advantages
Company Profile
Our business has a situation here – all of our customers are brand. They are famous and well accepted by local customer. They commit to their consumer value. They are loved by people and never fail their expectation. Although they could be all different, they have 1 thing in common – they work with us.
Over 30 years of experience working with brand, we know exactly what is important to you and consumer in the Lab scale instruments, distillation machine, pilot sacle phamacy equipments and extraction industry. We want to see you success. We want to work for hero. For the last 36 years, this is always the value we XIHU (WEST LAKE) DIS.A believed in.
Our showroom
Workshop
Our team
Certifications
Packaging & Shipping
FAQ
1. Sample service;
Yes. XIHU (WEST LAKE) DIS.A DNA is kind for all clients. And we have materials in stock to finish sample in short time.
2. Xihu (West Lake) Dis. service;
we have many kind shipping forwarders to support best shiping solution. And we have own plywood package department.
3. After-sale service;
we will take video and pictures to teach the installation. And our design and package way make set-up easily.
4. How long the warranty?
1 years for core parts,excpet glassware parts.
5. Pass Certification ?
ISO9001, CE, UL
| After-sales Service: | Long-Term Support |
|---|---|
| Warranty: | 1year |
| Oil or Not: | Oil Free |
| Structure: | Single-Stage Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | Vacuum |
| Samples: |
US$ 450/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What Is the Impact of Altitude on Vacuum Pump Performance?
The performance of vacuum pumps can be influenced by the altitude at which they are operated. Here’s a detailed explanation:
Altitude refers to the elevation or height above sea level. As the altitude increases, the atmospheric pressure decreases. This decrease in atmospheric pressure can have several effects on the performance of vacuum pumps:
1. Reduced Suction Capacity: Vacuum pumps rely on the pressure differential between the suction side and the discharge side to create a vacuum. At higher altitudes, where the atmospheric pressure is lower, the pressure differential available for the pump to work against is reduced. This can result in a decrease in the suction capacity of the vacuum pump, meaning it may not be able to achieve the same level of vacuum as it would at lower altitudes.
2. Lower Ultimate Vacuum Level: The ultimate vacuum level, which represents the lowest pressure that a vacuum pump can achieve, is also affected by altitude. As the atmospheric pressure decreases with increasing altitude, the ultimate vacuum level that can be attained by a vacuum pump is limited. The pump may struggle to reach the same level of vacuum as it would at sea level or lower altitudes.
3. Pumping Speed: Pumping speed is a measure of how quickly a vacuum pump can remove gases from a system. At higher altitudes, the reduced atmospheric pressure can lead to a decrease in pumping speed. This means that the vacuum pump may take longer to evacuate a chamber or system to the desired vacuum level.
4. Increased Power Consumption: To compensate for the decreased pressure differential and achieve the desired vacuum level, a vacuum pump operating at higher altitudes may require higher power consumption. The pump needs to work harder to overcome the lower atmospheric pressure and maintain the necessary suction capacity. This increased power consumption can impact energy efficiency and operating costs.
5. Efficiency and Performance Variations: Different types of vacuum pumps may exhibit varying degrees of sensitivity to altitude. Oil-sealed rotary vane pumps, for example, may experience more significant performance variations compared to dry pumps or other pump technologies. The design and operating principles of the vacuum pump can influence its ability to maintain performance at higher altitudes.
It’s important to note that vacuum pump manufacturers typically provide specifications and performance curves for their pumps based on standardized conditions, often at or near sea level. When operating a vacuum pump at higher altitudes, it is advisable to consult the manufacturer’s guidelines and consider any altitude-related limitations or adjustments that may be necessary.
In summary, the altitude at which a vacuum pump operates can have an impact on its performance. The reduced atmospheric pressure at higher altitudes can result in decreased suction capacity, lower ultimate vacuum levels, reduced pumping speed, and potentially increased power consumption. Understanding these effects is crucial for selecting and operating vacuum pumps effectively in different altitude environments.
How Do Vacuum Pumps Impact the Quality of 3D Printing?
Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:
3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:
1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.
2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.
3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.
4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.
5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.
6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.
7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.
In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.
How Are Vacuum Pumps Different from Air Compressors?
Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:
1. Function:
– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.
– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.
2. Pressure Range:
– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.
– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.
3. Applications:
– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.
– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.
4. Design and Mechanism:
– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.
– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.
5. Direction of Air/Gas Flow:
– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.
– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.
While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.
editor by CX 2023-11-27
China Professional Lab Small Electric Oilless Diaphragm Vacuum Pump vacuum pump belt
Product Description
Lab Small Electric Oilless Diaphragm Vacuum Pump
Providing vacuum condition for the processes of evaporation, distillation, crystallization, drying, sublimation, filtration and decompression and degassing. And solvent recollection, extracting for various materials with severe toxicity, flammability and probability of explosion, strong acid and alkali. Besides applicable occasion of circulating water vacuum pump and spiral slice vacuum pump, it also can be used in fields like product analysis of medical treatment and medication detective techniques.
Packing:
- The glass parts will be wrapped with foam, then put into the carton; the mainbody portion will be packde in wooden case.
- Both neutral and cuistomized packing are available.
Shipping:
- We can ship the goods to you by international express,such as DHL, UPS, TNT and so on. And you can choose the appropriate way based on your timeline and budget. Besides, you can choose to use your own shipping agent.
| Shipping method | Note |
| Express | Door to door, very convenient, don’t need to clearance or pick-up |
| By air |
Airport to airport, you need to do the customs clearance and pick up the goods at your local airport,which you can have a local shipping agent to do for you. |
| By sea |
Port to port and you need to do the customs clearance and pick-up the goods at your local port, which you can have a local shipping agent to do for you. |
Pre-sale Service:
–24 Hours online service for your consult.
–Help choose right model,and a series of service,person,advise.
–Give you best offer.
–Provide discount for many sets order.
–Do customer’s request.
–Choose payment term you convienent.
–Promptly production and delivery,inform you in time.
–Can provide invoice value as you like to decrease your tax.
After sale service:
–1 year warranty service and all life maintenance.
–Technical Egineer are avalible for oversea trainning.
–Free change for some parts.
–Remote control technical consult.
–Free installation DVD.
–Maintenance plan.
Company Introduciton:
HangZhou CHINAMFG Machinery and Instrument Equipment Co., Ltd. is specialized in R & D, production, sales, teaching and chemical biology pharmacy equipment integrated company. The main products are rotary evaporator, jacketed glass reactor, single layer glass reactor, circulating water vacuum pump, low temperature reaction bath (slot), low temperature cooling fluid circulating pump(cool chiller), vacuum drying oven, blast drying oven, freeze dryer, water/oil bath, magnetic heating stirrer, overhead mixer, ultrasonic cleaning machine, lift platform, etc. Besides, we act as agents of some domestic and foreign famous enterprise products, sustaining high praise in domestic junior colleges and universities, scientific research units, etc. Our products are sold to USA, Australia, Asia, Brazil, Iran, Egypt etc. countries and our customers have been fully affirmation.
Factory Size: 1,362
Main Markets: Central America, Mid East, Oceania, Africa, South America
FAQ:
1.What’s the minimum order quantity?
One set at present.
2.What kind of payment term do you accept?
Normally we accept TT, Paypal, Western Union, Alibaba Escrow, and L/C. The exactly term will be discussed during the deal.
3. How will you delivery these goods?
It will be decided according to your quantity. Normally we will choose International Express, Air and sea.
4.How will package glass equipment?
We package these glass equipment in good and Non fumigation standard wooden case.
5.Can you accept OEM terms?
Sure.
6.How to choose suitable equipment ?
You tell us your requirements (For example: capacity, temperature range, pressure, etc ), we will recommend you the best suitable equipment.
| Oil or Not: | Oil Free |
|---|---|
| Structure: | Diaphragm Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | High Vacuum |
| Work Function: | Mainsuction Pump |
| Working Conditions: | Dry |
What Is the Impact of Altitude on Vacuum Pump Performance?
The performance of vacuum pumps can be influenced by the altitude at which they are operated. Here’s a detailed explanation:
Altitude refers to the elevation or height above sea level. As the altitude increases, the atmospheric pressure decreases. This decrease in atmospheric pressure can have several effects on the performance of vacuum pumps:
1. Reduced Suction Capacity: Vacuum pumps rely on the pressure differential between the suction side and the discharge side to create a vacuum. At higher altitudes, where the atmospheric pressure is lower, the pressure differential available for the pump to work against is reduced. This can result in a decrease in the suction capacity of the vacuum pump, meaning it may not be able to achieve the same level of vacuum as it would at lower altitudes.
2. Lower Ultimate Vacuum Level: The ultimate vacuum level, which represents the lowest pressure that a vacuum pump can achieve, is also affected by altitude. As the atmospheric pressure decreases with increasing altitude, the ultimate vacuum level that can be attained by a vacuum pump is limited. The pump may struggle to reach the same level of vacuum as it would at sea level or lower altitudes.
3. Pumping Speed: Pumping speed is a measure of how quickly a vacuum pump can remove gases from a system. At higher altitudes, the reduced atmospheric pressure can lead to a decrease in pumping speed. This means that the vacuum pump may take longer to evacuate a chamber or system to the desired vacuum level.
4. Increased Power Consumption: To compensate for the decreased pressure differential and achieve the desired vacuum level, a vacuum pump operating at higher altitudes may require higher power consumption. The pump needs to work harder to overcome the lower atmospheric pressure and maintain the necessary suction capacity. This increased power consumption can impact energy efficiency and operating costs.
5. Efficiency and Performance Variations: Different types of vacuum pumps may exhibit varying degrees of sensitivity to altitude. Oil-sealed rotary vane pumps, for example, may experience more significant performance variations compared to dry pumps or other pump technologies. The design and operating principles of the vacuum pump can influence its ability to maintain performance at higher altitudes.
It’s important to note that vacuum pump manufacturers typically provide specifications and performance curves for their pumps based on standardized conditions, often at or near sea level. When operating a vacuum pump at higher altitudes, it is advisable to consult the manufacturer’s guidelines and consider any altitude-related limitations or adjustments that may be necessary.
In summary, the altitude at which a vacuum pump operates can have an impact on its performance. The reduced atmospheric pressure at higher altitudes can result in decreased suction capacity, lower ultimate vacuum levels, reduced pumping speed, and potentially increased power consumption. Understanding these effects is crucial for selecting and operating vacuum pumps effectively in different altitude environments.
What Is the Difference Between Dry and Wet Vacuum Pumps?
Dry and wet vacuum pumps are two distinct types of pumps that differ in their operating principles and applications. Here’s a detailed explanation of the differences between them:
Dry Vacuum Pumps:
Dry vacuum pumps operate without the use of any lubricating fluid or sealing water in the pumping chamber. They rely on non-contact mechanisms to create a vacuum. Some common types of dry vacuum pumps include:
1. Rotary Vane Pumps: Rotary vane pumps consist of a rotor with vanes that slide in and out of slots in the rotor. The rotation of the rotor creates chambers that expand and contract, allowing the gas to be pumped. The vanes and the housing are designed to create a seal, preventing gas from flowing back into the pump. Rotary vane pumps are commonly used in laboratories, medical applications, and industrial processes where a medium vacuum level is required.
2. Dry Screw Pumps: Dry screw pumps use two or more intermeshing screws to compress and transport gas. As the screws rotate, the gas is trapped between the threads and transported from the suction side to the discharge side. Dry screw pumps are known for their high pumping speeds, low noise levels, and ability to handle various gases. They are used in applications such as semiconductor manufacturing, chemical processing, and vacuum distillation.
3. Claw Pumps: Claw pumps use two rotors with claw-shaped lobes that rotate in opposite directions. The rotation creates a series of expanding and contracting chambers, enabling gas capture and pumping. Claw pumps are known for their oil-free operation, high pumping speeds, and suitability for handling dry and clean gases. They are commonly used in applications such as automotive manufacturing, food packaging, and environmental technology.
Wet Vacuum Pumps:
Wet vacuum pumps, also known as liquid ring pumps, operate by using a liquid, typically water, to create a seal and generate a vacuum. The liquid ring serves as both the sealing medium and the working fluid. Wet vacuum pumps are commonly used in applications where a higher level of vacuum is required or when handling corrosive gases. Some key features of wet vacuum pumps include:
1. Liquid Ring Pumps: Liquid ring pumps feature an impeller with blades that rotate eccentrically within a cylindrical casing. As the impeller rotates, the liquid forms a ring against the casing due to centrifugal force. The liquid ring creates a seal, and as the impeller spins, the volume of the gas chamber decreases, leading to the compression and discharge of gas. Liquid ring pumps are known for their ability to handle wet and corrosive gases, making them suitable for applications such as chemical processing, oil refining, and wastewater treatment.
2. Water Jet Pumps: Water jet pumps utilize a jet of high-velocity water to create a vacuum. The water jet entrains gases, and the mixture is then separated in a venturi section, where the water is recirculated, and the gases are discharged. Water jet pumps are commonly used in laboratories and applications where a moderate vacuum level is required.
The main differences between dry and wet vacuum pumps can be summarized as follows:
1. Operating Principle: Dry vacuum pumps operate without the need for any sealing fluid, while wet vacuum pumps utilize a liquid ring or water as a sealing and working medium.
2. Lubrication: Dry vacuum pumps do not require lubrication since there is no contact between moving parts, whereas wet vacuum pumps require the presence of a liquid for sealing and lubrication.
3. Applications: Dry vacuum pumps are suitable for applications where a medium vacuum level is required, and oil-free operation is desired. They are commonly used in laboratories, medical settings, and various industrial processes. Wet vacuum pumps, on the other hand, are used when a higher vacuum level is needed or when handling corrosive gases. They find applications in chemical processing, oil refining, and wastewater treatment, among others.
It’s important to note that the selection of a vacuum pump depends on specific requirements such as desired vacuum level, gas compatibility, operating conditions, and the nature of the application.
In summary, the primary distinction between dry and wet vacuum pumps lies in their operating principles, lubrication requirements, and applications. Dry vacuum pumps operate without any lubricating fluid, while wet vacuum pumps rely on a liquid ring or water for sealing and lubrication. The choice between dry and wet vacuum pumps depends on the specific needs of the application and the desired vacuum level.
Are There Different Types of Vacuum Pumps Available?
Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:
Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:
1. Rotary Vane Vacuum Pumps:
– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.
– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.
2. Diaphragm Vacuum Pumps:
– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.
– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.
3. Scroll Vacuum Pumps:
– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.
– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.
4. Piston Vacuum Pumps:
– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.
– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.
5. Turbo Molecular Vacuum Pumps:
– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.
– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.
6. Diffusion Vacuum Pumps:
– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.
– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.
7. Cryogenic Vacuum Pumps:
– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.
– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.
These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.
editor by CX 2023-10-30
China 12V DC Brushless Motor Mini Gas Pump Lab Sampling Portable Small Electric Diaphragm Air Pump Micro Vacuum Pump with Best Sales
Guarantee: 1 a long time
Personalized help: OEM, ODM, OBM, Application reengineering
Model Variety: AD3BL12
Software: Automotive Market, Biofuel Sector, Industrial Buildings, District Strength, Household Houses, Good Price Gearbox MLGU MLC GEARBOX Transmission 4TH Synchronizer assembly spring For Fiat Ducato Peugeot Boxer Foodstuff and Beverage Market, CZPT OEM, Industrial Boilers, Industrial Utilities, Irrigation and Agriculture, Machining, Marine, Metallic and Tools Manufacturers, Tailored wtf itf taekwondo hand gear taekwondo gloves protector taekwondo hand guard Pharmaceutical business, temperature manage
Horsepower: 2-3L/Min
Electricity Resource: Electric powered
Strain: Low Pressure
Composition: Diaphragm Pump
Cable Length: 15CM
Voltage: 12VDC
Electrical power: 1.6W
motor: DC Brushless Motor
Solution name: DC Brushless Motor Little Diaphragm Pump
Brand: Fluidsmart
Max. Adverse Pressure: -55KPa
Max. Positive Strain:: +90KPa
Dimension: 38.8*24.5*43.3mm
Colour: Black /Silver
Pump Content: PPS
Diaphragm/Valve: EPDM
Fat: 56.2g
Packaging Specifics: with common carton box or tailored.
Port: ZheJiang
Goods Description AD3BL12V Brushless Air Warmth Pump Attributes Optimized pump body to guarantee modest volume, supply largeflow and sustain reasonably low energy consumption.The fuel flow is stable and the motor operates in a vast range. * High efficiency * Minimal leakage charge and air pollution-free of charge sample fuel * Lengthy lifetime>8000hours
| Model: | AD3BL12 | AD3BL24 |
| Voltage selection: | 12Vdc | 24Vdc |
| Maximum flow: | 2-3L/min | 2-3L/min |
| Motor kind: | Dc brushless motor | Dc brushless motor |
| Waterproof quality: | IP00/IP50 customized | IP00/IP50 personalized |
| Storage environment temp.: | -40℃~60℃ | -40℃~60℃ |
| Working atmosphere temp.: | -20℃~50℃ | -20℃~50℃ |
| Purple wire link: | positive pole | positive pole |
| Black wire connection: | negative pole | negative pole |
Basic knowledge of vacuum pump
A vacuum pump is used to create a relative vacuum within a sealed volume. These pumps take gas molecules out of the sealed volume and expel them, leaving a partial vacuum. They can be used in a variety of applications, including medicine and laboratory research. This article will cover the basics of vacuum pumps, including how they operate and the materials they use. You will also learn about typical applications and fees.
How it works
A vacuum pump is a pump that removes air from a specific space. These pumps are divided into three types according to their function. Positive displacement pumps are used in the low vacuum range and high vacuum pumps are used in the ultra-high vacuum range. The performance of a vacuum pump depends on the quality of the vacuum it produces.
A vacuum pump creates a partial vacuum above the surrounding atmospheric pressure. The speed of the pump is proportional to the pressure difference between the ambient atmosphere and the base pressure of the pump. Choose a base pressure for a specific process, not the lowest possible pressure in the system.
A scroll pump is also a type of vacuum pump. This type of pump consists of two scrolls, the inner scroll running around the gas volume. It then compresses the gas in a spiral fashion until it reaches the maximum pressure at its center. The inner and outer scrolls are separated by a polymer tip seal that provides an axial seal between them. Its pumping speed ranges from 5.0 to 46 m3/h.
Another type of vacuum pump is the screw pump, which uses two rotating screws in one chamber. The screw in the screw pump is a left-handed screw, and the other is a right-handed screw. The two screws do not touch each other when engaged, preventing contamination of the medium. They also feature high pumping speeds, low operating costs and low maintenance requirements.
The vacuum pump consists of several parts such as rotor and base. These components create an area of low pressure. Gas and water molecules rush into this low pressure area, where they are sucked into the pump. The pump also rotates, preventing fluid leakage to the low pressure side.
The main function of a vacuum pump is to remove gas particles from an enclosed space. It does this by changing gas molecules between high and low pressure states. A vacuum pump can also generate a partial vacuum. There are several types of vacuum pumps, each designed to perform a specific function, so it is important to choose the right type for your application.
Vacuum Pump Materials
There are two main materials used in vacuum pumps: metal and polyethylene. Metal is more durable, while polyethylene is cheaper and more flexible. However, these materials are not suitable for high pressure and may cause damage. Therefore, if you want to design a high-pressure pump, it is best to use metal materials.
Vacuum pumps are required in a variety of industrial environments and manufacturing processes. The most common vacuum pump is a positive displacement vacuum pump, which transports a gas load from the inlet to the outlet. The main disadvantage of this pump is that it can only generate a partial vacuum; higher vacuums must be achieved through other techniques.
Materials used in vacuum pumps vary from high to rough vacuum pumps. Low pressure ranges are typically below 1 x 10-3 mbar, but high vacuum pumps are used for extreme vacuum. They also differ in manufacturing tolerances, seals used, materials used and operating conditions.
The choice of vacuum pump material depends on the process. The vacuum range and ultimate pressure of the system must be carefully analyzed to find the right material for the job. Depending on the purpose of the pump, a variety of materials can be used, from ceramic to plastic substrates. When choosing a vacuum pump material, be sure to consider its durability and corrosion resistance.
Dry and wet vacuum pumps use oil to lubricate internal parts. This prevents wear of the pump due to corrosion. These types of pumps are also recommended for continuous use and are ideal for applications where the gas is acidic or corrosive. Therefore, they are widely used in the chemical and food industries. They are also used in rotary evaporation and volatile compound processing.
Positive displacement pumps are the most common type. They work by letting gas flow into a cavity and venting it into the atmosphere. Additionally, momentum transfer pumps, also known as molecular pumps, use high-velocity jets of high-density fluids to transport air and gases. These pumps are also used for medical purposes. 
Typical application
Vacuum pumps are used to remove large amounts of air and water from the process. They are used in various industries to improve performance. For example, liquid ring vacuum pumps are used in packaging production to produce plastic sheets in the desired shape and size. Large-capacity suction pumps are used in the chemical industry to improve the surface properties of materials and speed up filtration.
There are two basic principles of vacuum pumps: entrapment and gas transfer. Positive displacement pumps are suitable for low to medium vacuums, while momentum transfer and retention pumps are suitable for high vacuums. Typically, high vacuum systems use two or more pumps working in series.
There are three main categories of vacuum pumps: primary, booster, and secondary. Their working pressure ranges from a few millimeters above atmospheric pressure. They also have several different technologies, including positive displacement, gas transfer, and gas capture. These pumps transport gas molecules through momentum exchange. Typically, they release gas molecules at roughly the same rate as they entered. When the process is complete, the gas molecules are slightly above atmospheric pressure. The discharge pressure is equal to the lowest pressure achieved, which is the compression ratio.
Vacuum pumps are widely used in all walks of life. They can be found in almost every industrial sector, including food processing. For example, they are used to make sausages and food products. In addition, they are used in landfill and digester compressors. They can also be used to build solar panels.
Oil lubricated vacuum pumps are currently the most energy-efficient vacuum pumps. These pumps are suitable for a variety of industrial applications including freeze drying and process engineering. These pumps use oil as a sealant and coolant, which makes them ideal for a variety of applications. These pumps are also very sensitive to vibration.
Another type of vacuum pump is a turbomolecular pump. These pumps have multiple stages and angled vanes. Unlike mechanical pumps, turbomolecular pumps sweep out larger areas at higher pumping speeds. In addition, they can generate ultra-high oil-free vacuums. Additionally, they have no moving parts, which makes them ideal for high vacuum pressures. 
Vacuum Pump Cost
Annual maintenance costs for vacuum pumps range from $242 to $337. The energy consumption of the vacuum pump is also a consideration, as it consumes electricity throughout its operating cycle. For example, an electric motor for a 1 hp pump uses 0.55 kW/hr, which equates to 2,200 kWh of energy per year.
Energy cost is the largest part of the total cost of a vacuum pump. They are usually four to five times higher than the initial purchase price. Therefore, choosing a more energy efficient system can reduce the total cost of ownership and extend the payback period. For many clients, this can be millions of dollars.
A vacuum pump works by compressing gas as it enters a chamber. This pushes the gas molecules towards the exhaust. The exhaust gas is then vented to the atmosphere. A special spring-loaded vane seals the pump’s chamber, creating an airtight seal. Specially formulated oils are also used to lubricate, cool and seal rotors.
Vacuum pumps are not cheap, but they have many advantages over water suction. One of the main advantages of vacuum pumps is their flexibility and reliability. This is an industry-proven solution that has been around for years. However, the initial cost of a vacuum pump is higher than that of a water aspirator.
If the vacuum pump fails unexpectedly, replacement costs can be high. Proper maintenance can extend the life of your system and prevent unplanned downtime. However, no one can predict when a pump will fail, and if a pump does fail, the cost can far exceed the cost of buying a new pump. Therefore, investing in preventive maintenance is a wise investment.
There are many types of vacuum pumps, not all of which are suitable for the same type of application. Make sure to choose a pump with the power required for the job. It should also be able to handle a variety of samples.
editor by CX 2023-07-04
China GM-0.5A 30LMin Lab Oil Free Electric Vacuum Diaphragm Pump wholesaler
Warranty: One particular Calendar year
Customized assist: OEM, ODM
Design Variety: GM-.5A
Application: Drinking water Remedy Remedies, H2o Remedy Options
Electricity Resource: Electrical
Stress: Minimal Pressure, ≥ thirty Psi
Framework: Diaphragm Pump
Voltage: 110/220V
Electrical power: 160W, 160W
Design: GM-.5A
Vacuum pump use: laboratory
Pump head: 1
Velocity of Evacuation: 30 L/Min
Vacuum pump stress: 100v-220v
Ultimate Pressure: ≥0.08Mpa
Vacuum: 200mbar
Packaging Information: Risk-free Packing(primarily based on client’s ask for)
Port: HangZhou or ZheJiang
WORNER LAB Diaphragm Vacuum Pump has the characteristics of steady oil totally free pumping , low sound stage , greater effectiveness ,prolonged life time . It is primarily utilized in medicinal products evaluation , business of fantastic substances , biochemical pharmacy , GWSPS75 Foodstuff and drug industry chinese skilled oil totally free vacuum pump foods examination, The criminal investigation technological innovation , and so forth . It is utilized with the precision chromatography instrument , the necessary of laboratory . This item is specially designed for laboratory , dependable and effortless to use . 1. Oil totally free,cleanse fatigued air by constructed- in filter .2. Automated cooling exhaust program guarantees 24 h procedure continuously.3. The force adjustable design can fulfill a particular selection of vacuum and fuel velocity.4. TEFLON surface treatment method, anti- gas corrosion. Merchandise Paramenters
| Model | GM-1.0A | GM-.50B | GM-.50A | GM-.33A | ||||
| Pumping pace:(L/Min) | 60 | 30 | 30 | 20 | ||||
| Ultimate Strain | ≥0.08Mpa | ≥0.095Mpa | ≥0.08Mpa | ≥ Brass sliding glass door rollers pulley wheels manufacturing unit cost nylon pulley wheel aluminium patio doorway rollers for sliding doorways .08Mpa | ||||
| Vacuum | 200mbar | 50mbar | 200mbar | 200mbar | ||||
| Pressure | ≥ thirty Psi | ≥ 30 Psi | ||||||
| Dimensions(mm) | 310×200×210 | 350x130x220 | 230×180×265 | 270×130×210 | ||||
| Motor Energy(w) | 160 | |||||||
| Inlet (mm) | φ6 | |||||||
| Outlet (mm) | Φ Agricultural Equipment Products With Tractor Front Loader six | Silencer | Φ6 | Silencer | ||||
| Working Temp°C | 7—40 | |||||||
| Pump Head | 2 | 2 | 1 | 1 | ||||
| Voltage Score | 110 or 220V | |||||||
| Noise Amount(dB) | <50 | <60 | <50 | |||||
| Temp of the body°C | <55 | |||||||
| Weight (Kg) | 10 | 10 | 7.5 | 7 | ||||
| Diaphragm | NBR | |||||||
| Valves | NBR | |||||||
| Remark:we have 2 types of diaphragm vacuum pump:Regular style and anti-corrosion style(PTFE) | ||||||||
Types of vacuum pumps
A vacuum pump is a device that draws gas molecules from a sealed volume and leaves a partial vacuum in its wake. Its job is to create a relative vacuum within a specific volume or volume. There are many types of vacuum pumps, including centrifugal, screw and diaphragm.
Forward centrifugal pump
Positive displacement centrifugal vacuum pumps are one of the most commonly used pump types in the oil and gas industry. Their efficiency is limited to a range of materials and can handle relatively high solids concentrations. However, using these pumps has some advantages over other types of pumps.
Positive displacement pumps have an enlarged cavity on the suction side and a reduced cavity on the discharge side. This makes them ideal for applications involving high viscosity fluids and high pressures. Their design makes it possible to precisely measure and control the amount of liquid pumped. Positive displacement pumps are also ideal for applications requiring precise metering.
Positive displacement pumps are superior to centrifugal pumps in several ways. They can handle higher viscosity materials than centrifuges. These pumps also operate at lower speeds than centrifugal pumps, which makes them more suitable for certain applications. Positive displacement pumps are also less prone to wear.
Positive displacement vacuum pumps operate by drawing fluid into a chamber and expanding it to a larger volume, then venting it to the atmosphere. This process happens several times per second. When maximum expansion is reached, the intake valve closes, the exhaust valve opens, and fluid is ejected. Positive displacement vacuum pumps are highly efficient and commonly used in many industries.
Self-priming centrifugal pump
Self-priming centrifugal pumps are designed with a water reservoir to help remove air from the pump. This water is then recirculated throughout the pump, allowing the pump to run without air. The water reservoir can be located above or in front of the impeller. The pump can then reserve water for the initial start.
The casing of the pump contains an increasingly larger channel forming a cavity retainer and semi-double volute. When water enters the pump through channel A, it flows back to the impeller through channels B-C. When the pump is started a second time, the water in the pump body will be recirculated back through the impeller. This recycling process happens automatically.
These pumps are available in a variety of models and materials. They feature special stainless steel castings that are corrosion and wear-resistant. They can be used in high-pressure applications and their design eliminates the need for inlet check valves and intermediate valves. They can also be equipped with long intake pipes, which do not require activation.
Self-priming centrifugal pumps are designed to run on their own, but there are some limitations. They cannot operate without a liquid source. A foot valve or external liquid source can help you start the self-priming pump.
Screw Pump
The mechanical and thermal characteristics of a screw vacuum pump are critical to its operation. They feature a small gap between the rotor and stator to minimize backflow and thermal growth. Temperature is a key factor in their performance, so they have an internal cooling system that uses water that circulates through the pump’s stator channels. The pump is equipped with a thermostatically controlled valve to regulate the water flow. Also includes a thermostatic switch for thermal control.
Screw vacuum pumps work by trapping gas in the space between the rotor and the housing. The gas is then moved to the exhaust port, where it is expelled at atmospheric pressure. The tapered discharge end of the screw further reduces the volume of gas trapped in the chamber. These two factors allow the pump to work efficiently and safely.
Screw vacuum pumps are designed for a variety of applications. In some applications, the pump needs to operate at very low pressures, such as when pumping large volumes of air. For this application, the SCREWLINE SP pump is ideal. Their low discharge temperature and direct pumping path ensure industrial process uptime. These pumps also feature non-contact shaft seals to reduce mechanical wear. Additionally, they feature a special cantilever bearing arrangement to eliminate potential sources of bearing failure and lubrication contamination.
Screw vacuum pumps use an air-cooled screw to generate a vacuum. They are compact, and clean, and have a remote monitoring system with built-in intelligence. By using the app, users can monitor pump performance remotely.
Diaphragm Pump
Diaphragm vacuum pumps are one of the most common types of vacuum pumps found in laboratories and manufacturing facilities. The diaphragm is an elastomeric membrane held in place around the outer diameter. While it is not possible to seal a diaphragm vacuum pump, there are ways to alleviate the problems associated with this design.
Diaphragm vacuum pumps are versatile and can be used in a variety of clean vacuum applications. These pumps are commercially available with a built-in valve system, but they can also be modified to include one. Because diaphragm pumps are so versatile, it’s important to choose the right type for the job. Understanding how pumps work will help you match the right pump to the right application.
Diaphragm vacuum pumps offer a wide range of advantages, including an extremely long service life. Most diaphragm pumps can last up to ten thousand hours. However, they may be inefficient for processes that require deep vacuum, in which case alternative technologies may be required. Additionally, due to the physics of diaphragm pumps, the size of these pumps may be limited. Also, they are not suitable for high-speed pumping.
Diaphragm vacuum pumps are a versatile subset of laboratory pumps. They are popular for their oil-free construction and low maintenance operation. They are available in a variety of styles and have many optional features. In addition to low maintenance operation, they are chemically resistant and can be used with a variety of sample types. However, diaphragm pumps tend to have lower displacements than other vacuum pumps.
Atmospheric pressure is a key factor in a vacuum pump system
Atmospheric pressure is the pressure created by the collision of air molecules. The more they collide, the greater the pressure. This applies to pure gases and mixtures. When you measure atmospheric pressure, the pressure gauge reads about 14.7 psia. The higher the pressure, the greater the force on the gas molecules.
The gas entering the vacuum pump system is below atmospheric pressure and may contain entrained liquids. The mechanism of this process can be explained by molecular kinetic energy theory. The theory assumes that gas molecules in the atmosphere have high velocities. The resulting gas molecules will then start moving in random directions, colliding with each other and creating pressure on the walls of the vacuum vessel.
Atmospheric pressure is a critical factor in a vacuum pump system. A vacuum pump system is useless without proper atmospheric pressure measurement. The pressure in the atmosphere is the total pressure of all gases, including nitrogen and oxygen. Using total pressure instead of partial pressure can cause problems. The thermal conductivity of various gases varies widely, so working at full pressure can be dangerous.
When choosing a vacuum pump, consider its operating range. Some pumps operate at low atmospheric pressure, while others are designed to operate at high or ultra-high pressure. Different types of pumps employ different technologies that enhance their unique advantages.
The screw pump is less efficient in pumping gases with smaller molecular weight
Vacuuming requires a high-quality pump. This type of pump must be able to pump gas of high purity and very low pressure. Screw pumps can be used in laboratory applications and are more efficient when pumping small molecular weight gases. Chemical resistance is critical to pump life. Chemical resistant materials are also available. Chemically resistant wetted materials minimize wear.
Gear pumps are more efficient than screw pumps, but are less efficient when pumping lower molecular weight gases. Gear pumps also require a larger motor to achieve the same pumping capacity. Compared to gear pumps, progressive cavity pumps also have lower noise levels and longer service life. In addition, gear pumps have a large footprint and are not suitable for tight spaces.
Progressive cavity pumps have two or three screws and a housing and side cover. They are also equipped with gears and bearings. Their mechanical design allows them to operate in high pressure environments with extremely low noise. The progressive cavity pump is a versatile pump that can be used in a variety of applications.
Dry screw compressors have different aspect ratios and can operate at high and low pressures. The maximum allowable differential pressure for screw compressors ranges from 0.4 MPa for 3/5 rotors to 1.5 MPa for 4/6 rotors. These numbers need to be determined on a case-by-case basis.
editor by czh 2023-02-15
China Lab Silent 12L/Min PTFE Membrane Diaphragm Vacuum Pump vacuum pump ac
Item Description
Lab silent 12L/min PTFE membrane diaphragm vacuum pump
Item Overview:
one. Photograph of CZPT GM-.twenty Vacuum Pump:
2. Parameters of CZPT GM-.20 Vacuum Pump:
|
Model |
GM-.20 |
GM-.5II |
GM-.five |
GM-.33II |
GM-1. |
|
Pump Head |
one |
2 |
1 |
1 |
two |
|
Speed of Evacuation |
twelve L/Min |
30 L/Min |
20 L/Min |
60 L/Min |
|
|
Final pressure |
≥0.075 Mpa |
≥0.095 Mpa |
≥0.08 Mpa |
||
|
Vacuum |
250 mbar |
50 mbar |
200 mbar |
||
|
Force |
≥30 Psi Positive or unfavorable stress |
Damaging pressure |
≥30Positive, Positive or negative force |
Negative stress |
≥30Positive, Good or negative force |
|
Inlet |
φ6 mm |
||||
|
Outlet |
φ6 mm |
Silencer |
φ6 mm |
Silencer |
φ6 mm |
|
Working Temp. |
seven~40ºC |
||||
|
Body Temp. |
<55ºC |
||||
|
Noise Stage |
<60 dB |
<50 dB |
|||
|
Motor Electrical power |
75W |
160W |
|||
|
Energy intake |
AC110/220V±10%, 50/60Hz |
||||
|
Diaphragm |
NBR |
||||
|
Valves |
/ |
NBR |
|||
|
Internet Fat(kg) |
4 |
10 |
six.6 |
six.2 |
10 |
|
Gross Excess weight(kg) |
4.five |
eleven |
7.6 |
seven.five |
eleven |
|
Exterior Measurement (L*W*H)mm |
195*98*156 |
300*120*235 |
210*160*235 |
215*one hundred twenty*235 |
three hundred*160*235 |
|
Package Size(L*W*H)mm |
330*210*240 |
314*205*316 |
three hundred*210*310 |
315*two hundred*310 |
380*340*270 |
3. Features of CZPT GM-.5 Vacuum:
Functions:
* Oil cost-free,clean fatigued air by created- in filter .
* Automatic cooling exhaust system ensures 24 h operation continuously.
* The pressure adjustable design and style can fulfill a specified variety of vacuum and gas velocity.
* TEFLON floor therapy, anti-gas corrosion.
* orange search for anticorrosive vacuum pump(eg: GM-.33IIP, GM-.5P, GM-.5IIP, GM-1.0P)
Organization Overview:
FAQ
one. How about the sample of CZPT item?
We could ship you the samples but the freight and the sample are billed.
two. How about CZPT supply time?
Inside of 7-15 workdays after obtaining deposit.
three. How about CZPT validity of quotation?
Usually thirty times as the transport freight and exchange charge can be fluctuant.
four. What is the delivery port?
FOB to HangZhou Port, China(also can ship in accordance to customers’ request)
five. How about the bundle?
Bubble movie & cotton & standard export picket situation
6. How to inspect the merchandise?
Merchandise will be checked by our QC workers initial, then our undertaking manager.
Customer can appear and verify by by themselves or by 3rd party check out is available.
Get in touch with Me
|
US $100-300 / Piece | |
1 Piece (Min. Order) |
###
| Oil or Not: | Oil Free |
|---|---|
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | Vacuum |
| Work Function: | Mainsuction Pump |
| Working Conditions: | Dry |
###
| Customization: |
Available
|
|---|
###
|
Model |
GM-0.20 |
GM-0.5II |
GM-0.5 |
GM-0.33II |
GM-1.0 |
|
Pump Head |
1 |
2 |
1 |
1 |
2 |
|
Speed of Evacuation |
12 L/Min |
30 L/Min |
20 L/Min |
60 L/Min |
|
|
Ultimate pressure |
≥0.075 Mpa |
≥0.095 Mpa |
≥0.08 Mpa |
||
|
Vacuum |
250 mbar |
50 mbar |
200 mbar |
||
|
Pressure |
≥30 Psi Positive or negative pressure |
Negative pressure |
≥30Positive, Positive or negative pressure |
Negative pressure |
≥30Positive, Positive or negative pressure |
|
Inlet |
φ6 mm |
||||
|
Outlet |
φ6 mm |
Silencer |
φ6 mm |
Silencer |
φ6 mm |
|
Working Temp. |
7~40ºC |
||||
|
Body Temp. |
<55ºC |
||||
|
Noise Level |
<60 dB |
<50 dB |
|||
|
Motor Power |
75W |
160W |
|||
|
Power consumption |
AC110/220V±10%, 50/60Hz |
||||
|
Diaphragm |
NBR |
||||
|
Valves |
/ |
NBR |
|||
|
Net Weight(kg) |
4 |
10 |
6.6 |
6.2 |
10 |
|
Gross Weight(kg) |
4.5 |
11 |
7.6 |
7.5 |
11 |
|
External Size (L*W*H)mm |
195*98*156 |
300*120*235 |
210*160*235 |
215*120*235 |
300*160*235 |
|
Package Size(L*W*H)mm |
330*210*240 |
314*205*316 |
300*210*310 |
315*200*310 |
380*340*270 |
|
US $100-300 / Piece | |
1 Piece (Min. Order) |
###
| Oil or Not: | Oil Free |
|---|---|
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | Vacuum |
| Work Function: | Mainsuction Pump |
| Working Conditions: | Dry |
###
| Customization: |
Available
|
|---|
###
|
Model |
GM-0.20 |
GM-0.5II |
GM-0.5 |
GM-0.33II |
GM-1.0 |
|
Pump Head |
1 |
2 |
1 |
1 |
2 |
|
Speed of Evacuation |
12 L/Min |
30 L/Min |
20 L/Min |
60 L/Min |
|
|
Ultimate pressure |
≥0.075 Mpa |
≥0.095 Mpa |
≥0.08 Mpa |
||
|
Vacuum |
250 mbar |
50 mbar |
200 mbar |
||
|
Pressure |
≥30 Psi Positive or negative pressure |
Negative pressure |
≥30Positive, Positive or negative pressure |
Negative pressure |
≥30Positive, Positive or negative pressure |
|
Inlet |
φ6 mm |
||||
|
Outlet |
φ6 mm |
Silencer |
φ6 mm |
Silencer |
φ6 mm |
|
Working Temp. |
7~40ºC |
||||
|
Body Temp. |
<55ºC |
||||
|
Noise Level |
<60 dB |
<50 dB |
|||
|
Motor Power |
75W |
160W |
|||
|
Power consumption |
AC110/220V±10%, 50/60Hz |
||||
|
Diaphragm |
NBR |
||||
|
Valves |
/ |
NBR |
|||
|
Net Weight(kg) |
4 |
10 |
6.6 |
6.2 |
10 |
|
Gross Weight(kg) |
4.5 |
11 |
7.6 |
7.5 |
11 |
|
External Size (L*W*H)mm |
195*98*156 |
300*120*235 |
210*160*235 |
215*120*235 |
300*160*235 |
|
Package Size(L*W*H)mm |
330*210*240 |
314*205*316 |
300*210*310 |
315*200*310 |
380*340*270 |
Types of vacuum pumps
A vacuum pump is a device that draws gas molecules from a sealed volume and maintains a partial vacuum. Its job is to create a vacuum in a volume, usually one of several. There are several types of vacuum pumps, such as root pumps, diaphragm pumps, rotary piston pumps, and self-priming centrifugal pumps.
The diaphragm pump is a dry positive displacement vacuum pump
Diaphragm pumps are a versatile type of vacuum pump. They can be installed in a variety of scenarios including container emptying, positive suction, and simultaneous fluid mixing. Their performance depends on the stiffness and durability of the diaphragm, which in turn depends on the material.
They have good performance when running in dry mode. Diaphragm pumps work very similarly to the human heart, which is why they are often used to create artificial hearts. In addition, the diaphragm pump is self-priming and has high efficiency. They are also capable of handling the most viscous liquids and are used in almost all industries.
However, this type of pump has several disadvantages. One of them is that they are difficult to restart after a power outage. Another disadvantage is that they can generate a lot of heat. Fortunately, this heat is carried away by airflow. However, this heat builds up in the multistage pump. If this happens, the diaphragm or motor may be damaged. Diaphragm pumps operating in two or more stages should be fitted with solenoid valves to maintain vacuum stability.
Diaphragm pumps are a good choice for drying processes where hygiene is important. These pumps have check valves and rubber or Teflon diaphragms. Diaphragm pumps are also ideal for high viscosity applications where shear sensitivity is important. 
Roots pumps are dry method centrifugal pumps
Roots pumps use a vane rotor pump with two counter-rotating vanes that move in opposite directions to move the gas. They are often the first choice for high-throughput process applications. Depending on the size and number of blades, they can withstand up to 10 Torr.
Centrifugal pumps have several advantages, including the ability to handle corrosive fluids and high temperatures. However, when choosing a pump, it is essential to choose a reputable manufacturer. These companies will be able to advise you on the best pump design for your needs and provide excellent after-sales support. Roots pumps can be used in a wide range of industrial applications including chemical, food, and biotechnology.
The Roots pump is a dry centrifugal pump whose geometry enables it to achieve high compression ratios. The screw rotors are synchronized by a set of timing gears that allow gas to pass in both directions and create a compressed state in the chamber. The pre-compressed gas is discharged through a pressure connection and cooled with water. Some pumps are also able to accept additional cooling gas, but this should be done with caution.
The size of the impeller plays an important role in determining the pump head. The impeller diameter determines how high the pump can lift the liquid. Impeller speed also affects the head. Since the head is proportional to the specific gravity of the liquid, the available suction pressure will be proportional to the density of the liquid. The density of water is about 1.2 kg/m3, and the suction pressure of the centrifugal pump is not enough to lift the water.
The rotary vane pump is a self-priming centrifugal pump
A rotary vane pump is a centrifugal pump with a circular pump head and a cycloid cam that supports the rotor. The rotor is close to the cam wall, and two side plates seal the rotor. Vanes in vane pumps are installed in these cavities, and the rotor rotates at high speed, pushing fluid in and out of the pump. The pump offers several advantages, including a reversible design and the ability to handle a wide variety of clean fluids.
Agknx Pumps manufactures a wide range of vane pumps that combine high performance, low cost, and easy maintenance. These pumps handle medium to high viscosity liquids up to 500 degrees Fahrenheit and 200,000 SSU.
The suction side of the rotary vane pump has a discharge port, and the valve prevents the backflow of the discharge air. When the maximum pressure is reached, the outlet valve closes to prevent the backflow of exhaust gas. The mechanical separation step separates the oil from the gas in the pump circuit and returns the remaining oil particles to the sump. The float valve then reintroduces these oil particles into the oil circuit of the pump. The gas produced is almost oil-free and can be blown out of a pipe or hose.
Rotary vane pumps are self-priming positive displacement pumps commonly used in hydraulic, aeration, and vacuum systems. Unlike gear pumps, rotary vane pumps can maintain high-pressure levels while using relatively low suction pressures. The pump is also very effective when pumping viscous or high-viscosity liquids. 
Rotary piston pumps are dry method positive displacement pumps
Rotary piston pumps are dry positive displacement pumps designed to deliver high-viscosity fluids. They are capable of pumping a variety of liquids and can run dry without damaging the liquid. Rotary piston pumps are available in a variety of designs. Some are single shafts, some are two shafts and four bearings.
Positive displacement pumps operate slower than centrifugal pumps. This feature makes the positive displacement pump more sensitive to wear. Piston and plunger reciprocating pumps are particularly prone to wear. For more demanding applications, progressive cavity, diaphragm or lobe pumps may be a better choice.
Positive displacement pumps are typically used to pump high-viscosity fluids. This is because the pump relies on a mechanical seal between the rotating elements and the pump casing. As a result, when fluids have low viscosity, their performance is limited. Additionally, low viscosity fluids can cause valve slippage.
These pumps have a piston/plunger arrangement using stainless steel rotors. Piston/piston pumps have two cavities on the suction side. The fluid then flows from one chamber to the other through a helical motion. This results in very low shear and pulsation rates. The pump is usually installed in a cylindrical housing.
Rotary vane pump corrosion resistance
Rotary vane vacuum pumps are designed for use in a variety of industries. They feature plasma-treated corrosion-resistant parts and anti-suck-back valves to help reduce the number of corrosive vapors entering the pump. These pumps are commonly used in freeze dryers, vacuum ovens, and degassing processes. The high flow rates they provide in their working vacuum allow them to speed up processes and reduce the time it takes to run them. Plus, they have energy-efficient motors and silent volume. <br/While rotary vane vacuum pumps are relatively corrosion resistant, they should not be used for aggressive chemicals. For these chemicals, the most suitable pump is the chemical mixing pump, which combines two types of pumps to improve corrosion resistance. If the application requires a more powerful pump, a progressive cavity pump (eg VACUU*PURE 10C) is suitable.
Oil seals used in rotary vane pumps are important to pump performance. The oil seal prevents corrosion of the aluminum parts of the rotary vane pump and prolongs the service life. Most rotary vane vacuum pumps have a standard set of components, although each component may have different oil seals.
Rotary vane vacuum pumps are the most common type of positive displacement pump. They provide quiet operation and long service life. They are also reliable and inexpensive and can be used in a variety of applications. 
Roots pumps are primarily used as a vacuum booster
Root vacuum pumps are mainly used as vacuum boosters in industrial applications. They need a thorough understanding of operating principles and proper maintenance to function properly. This course is an introduction to Roots vacuum pumps, covering topics such as pump principles, multi-stage pumps, temperature effects, gas cooling, and maintenance.
Roots pumps have many advantages, including compact and quiet operation. They do not generate particles and have a long service life. They also don’t require oil and have a small footprint. However, Roots pumps have several disadvantages, including relatively high maintenance costs and low pumping speeds near atmospheric pressure.
Root vacuum pumps are often used with rotary vane vacuum pumps. They work on the same principle, the air enters a conveying unit formed by two rolling pistons in the housing. The piston heads are separated from each other, and the air passes through the unit without being reduced until it is discharged. When the air in the next unit reaches a higher absolute pressure, it is expelled from the last unit.
Roots pumps can be classified as sheathed or sealed. Roots pumps with sealed motors are suitable for pumping toxic gases. They have less clearance between the stator and motor rotor and have a sealed tank.
editor by czh 2022-12-26