Tag Archives: liquid ring vacuum pump

China supplier Water or Liquid Ring Vacuum Pump vacuum pump electric

Product Description

CZPT submersible dredge pumps with agitator are extra heavy duty submersible slurry pumps. They have been designed for pumping sand, CZPT and rock notably in mining and dredging industry. It is a pump and an excavator at the same time.

The design incorporates the renowned patented CZPT agitator, attached directly on the pump shaft, closed impeller, large open passages for easy passage of solids, heavy duty shaft and bearing configuraton, special seals working in an oil bath and 4, 6, 8 or 10 pole customs built electric motor.
The impeller, the wear plates and the agitator are manufactured in cast chrome iron (24 to 28%).  
 

·Type: ·Media: ·Application:
centrifugal slurry,sand, gravel,rock  mining and dredging industry
·Other characteristics: ·Flow rate: ·Head
Single-stage Min.:0m3/h Min.: 0m
  Max.: 2400m3/h Max.: 78m
     
 

1. Features

Submersible work without influence of suction head;
No assistant vacuum pump, save invest;
No noise, keep the silence of work station;
With agitator, no need extra stirring devices, more convenience for operating;
It need not build pump house.
Directly work on the surface of slurry, with higher efficiency to deliver slurry.

2. Application

Transfer of waste water, effluent and solids laden water for
Water Treatment
Building Services
Sumps and Basements
Mining
Civil Construction
Industry
Municipal
Processing

3. Performance curve

4. Sectional drawing 

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Max.Head: >150m
Max.Capacity: >400 L/min
Driving Type: Motor
Impeller Number: Single-Stage Pump
Working Pressure: High Pressure Pump
Influent Type of Impeller: Single Suction Pump
Customization:
Available

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Vacuum Pump

Basic knowledge of vacuum pump

A vacuum pump is used to create a relative vacuum within a sealed volume. These pumps take gas molecules out of the sealed volume and expel them, leaving a partial vacuum. They can be used in a variety of applications, including medicine and laboratory research. This article will cover the basics of vacuum pumps, including how they operate and the materials they use. You will also learn about typical applications and fees.

How it works

A vacuum pump is a pump that removes air from a specific space. These pumps are divided into three types according to their function. Positive displacement pumps are used in the low vacuum range and high vacuum pumps are used in the ultra-high vacuum range. The performance of a vacuum pump depends on the quality of the vacuum it produces.
A vacuum pump creates a partial vacuum above the surrounding atmospheric pressure. The speed of the pump is proportional to the pressure difference between the ambient atmosphere and the base pressure of the pump. Choose a base pressure for a specific process, not the lowest possible pressure in the system.
A scroll pump is also a type of vacuum pump. This type of pump consists of two scrolls, the inner scroll running around the gas volume. It then compresses the gas in a spiral fashion until it reaches the maximum pressure at its center. The inner and outer scrolls are separated by a polymer tip seal that provides an axial seal between them. Its pumping speed ranges from 5.0 to 46 m3/h.
Another type of vacuum pump is the screw pump, which uses two rotating screws in one chamber. The screw in the screw pump is a left-handed screw, and the other is a right-handed screw. The two screws do not touch each other when engaged, preventing contamination of the medium. They also feature high pumping speeds, low operating costs and low maintenance requirements.
The vacuum pump consists of several parts such as rotor and base. These components create an area of ​​low pressure. Gas and water molecules rush into this low pressure area, where they are sucked into the pump. The pump also rotates, preventing fluid leakage to the low pressure side.
The main function of a vacuum pump is to remove gas particles from an enclosed space. It does this by changing gas molecules between high and low pressure states. A vacuum pump can also generate a partial vacuum. There are several types of vacuum pumps, each designed to perform a specific function, so it is important to choose the right type for your application.

Vacuum Pump Materials

There are two main materials used in vacuum pumps: metal and polyethylene. Metal is more durable, while polyethylene is cheaper and more flexible. However, these materials are not suitable for high pressure and may cause damage. Therefore, if you want to design a high-pressure pump, it is best to use metal materials.
Vacuum pumps are required in a variety of industrial environments and manufacturing processes. The most common vacuum pump is a positive displacement vacuum pump, which transports a gas load from the inlet to the outlet. The main disadvantage of this pump is that it can only generate a partial vacuum; higher vacuums must be achieved through other techniques.
Materials used in vacuum pumps vary from high to rough vacuum pumps. Low pressure ranges are typically below 1 x 10-3 mbar, but high vacuum pumps are used for extreme vacuum. They also differ in manufacturing tolerances, seals used, materials used and operating conditions.
The choice of vacuum pump material depends on the process. The vacuum range and ultimate pressure of the system must be carefully analyzed to find the right material for the job. Depending on the purpose of the pump, a variety of materials can be used, from ceramic to plastic substrates. When choosing a vacuum pump material, be sure to consider its durability and corrosion resistance.
Dry and wet vacuum pumps use oil to lubricate internal parts. This prevents wear of the pump due to corrosion. These types of pumps are also recommended for continuous use and are ideal for applications where the gas is acidic or corrosive. Therefore, they are widely used in the chemical and food industries. They are also used in rotary evaporation and volatile compound processing.
Positive displacement pumps are the most common type. They work by letting gas flow into a cavity and venting it into the atmosphere. Additionally, momentum transfer pumps, also known as molecular pumps, use high-velocity jets of high-density fluids to transport air and gases. These pumps are also used for medical purposes.

Typical application

Vacuum pumps are used to remove large amounts of air and water from the process. They are used in various industries to improve performance. For example, liquid ring vacuum pumps are used in packaging production to produce plastic sheets in the desired shape and size. Large-capacity suction pumps are used in the chemical industry to improve the surface properties of materials and speed up filtration.
There are two basic principles of vacuum pumps: entrapment and gas transfer. Positive displacement pumps are suitable for low to medium vacuums, while momentum transfer and retention pumps are suitable for high vacuums. Typically, high vacuum systems use two or more pumps working in series.
There are three main categories of vacuum pumps: primary, booster, and secondary. Their working pressure ranges from a few millimeters above atmospheric pressure. They also have several different technologies, including positive displacement, gas transfer, and gas capture. These pumps transport gas molecules through momentum exchange. Typically, they release gas molecules at roughly the same rate as they entered. When the process is complete, the gas molecules are slightly above atmospheric pressure. The discharge pressure is equal to the lowest pressure achieved, which is the compression ratio.
Vacuum pumps are widely used in all walks of life. They can be found in almost every industrial sector, including food processing. For example, they are used to make sausages and food products. In addition, they are used in landfill and digester compressors. They can also be used to build solar panels.
Oil lubricated vacuum pumps are currently the most energy-efficient vacuum pumps. These pumps are suitable for a variety of industrial applications including freeze drying and process engineering. These pumps use oil as a sealant and coolant, which makes them ideal for a variety of applications. These pumps are also very sensitive to vibration.
Another type of vacuum pump is a turbomolecular pump. These pumps have multiple stages and angled vanes. Unlike mechanical pumps, turbomolecular pumps sweep out larger areas at higher pumping speeds. In addition, they can generate ultra-high oil-free vacuums. Additionally, they have no moving parts, which makes them ideal for high vacuum pressures.
Vacuum Pump

Vacuum Pump Cost

Annual maintenance costs for vacuum pumps range from $242 to $337. The energy consumption of the vacuum pump is also a consideration, as it consumes electricity throughout its operating cycle. For example, an electric motor for a 1 hp pump uses 0.55 kW/hr, which equates to 2,200 kWh of energy per year.
Energy cost is the largest part of the total cost of a vacuum pump. They are usually four to five times higher than the initial purchase price. Therefore, choosing a more energy efficient system can reduce the total cost of ownership and extend the payback period. For many clients, this can be millions of dollars.
A vacuum pump works by compressing gas as it enters a chamber. This pushes the gas molecules towards the exhaust. The exhaust gas is then vented to the atmosphere. A special spring-loaded vane seals the pump’s chamber, creating an airtight seal. Specially formulated oils are also used to lubricate, cool and seal rotors.
Vacuum pumps are not cheap, but they have many advantages over water suction. One of the main advantages of vacuum pumps is their flexibility and reliability. This is an industry-proven solution that has been around for years. However, the initial cost of a vacuum pump is higher than that of a water aspirator.
If the vacuum pump fails unexpectedly, replacement costs can be high. Proper maintenance can extend the life of your system and prevent unplanned downtime. However, no one can predict when a pump will fail, and if a pump does fail, the cost can far exceed the cost of buying a new pump. Therefore, investing in preventive maintenance is a wise investment.
There are many types of vacuum pumps, not all of which are suitable for the same type of application. Make sure to choose a pump with the power required for the job. It should also be able to handle a variety of samples.

China supplier Water or Liquid Ring Vacuum Pump   vacuum pump electricChina supplier Water or Liquid Ring Vacuum Pump   vacuum pump electric
editor by Dream 2024-05-16

China best CHINAMFG Stainless Steel Liquid Ring Vacuum Pump Water Ring Vacuum Pump for Paper Making Chemical Industry with Hot selling

Product Description

 

Product Description

The 2BV series water ring vacuum pumps and compressor is mainly used for sucking gases and water vapor,Particularly suitable for pumping pollution-free gas and steam (special gas needs to be specified when ordering), and the suction pressure can reach 33mbar absolute pressure (97% vacuum degree). When the water ring vacuum pump works for a long time when the suction pressure is close to the limit vacuum (saturated vapor pressure of working fluid), it is necessary to connect with the cavitation resistant pipe in order to get rid of the screaming and protect the pump.
In conjunction with ZheJiang University, China University of petroleum and other units, our company has continuously optimized its products and launched 2BV series water ring vacuum pumps. With its excellent performance and many advantages, our company has become a new generation of energy-saving products and will comprehensively replace SK, 2SK series water ring vacuum pumps and W, WY, WL and other reciprocating vacuum pumps with the same energy.

Our Advantages

1.The direct connection design of the motor saves space, is easy to install and maintain.
2.All adopt mechanical seal as standard configuration.
3.It is equipped with a cavitation protection pipe interface. If it works for a long time under the limit pressure, it will automatically open the cavitation protection pipe interface, which can maximize the suction effect and eliminate the cavitation sound, and effectively protect the vacuum pump.
4.The whole series is equipped with stainless steel impeller, which improves the corrosion resistance of the vacuum pump.
5.The unique flexible exhaust port design will not produce over compression, ensuring the best efficiency of the vacuum pump within its performance range.

Typical Use

——Oil and gas recovery.    ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis

Product Parameters

 

Type Maximum air volume
m3/min
Pressure limit
Pa
power kW revolution rpm Motor explosion-proof grad Water consumption
L/min
noise dB(A) weight
kg
2BV2060-EX 0.45 3300 1.1 2880 d II BT4 2 62 39
2BV2061-EX 0.87 3300 1.5 2880 d II BT4 2 65 45
2BV2070-EX 1.33 3300 2.2 2880 d II BT4 2.5 66 66
2BV2071-EX 1.83 3300 3 2880 d II BT4 4.2 72 77
2BV6110 2.75 3300 4 1450 d II BT4 7 63 153
2BV6111 3.83 3300 5.5 1450 d II BT4 8.5 68 208
2BV6121 4.68 3300 7.5 1450 d II BT4 10 69 240
2BV6131 6.68 3300 11 1450 d II BT4 15 73 320
2BV6161 8.3 3300 15 970 d II BT4 20 74 446

 

Detailed Photos

Water ring pump
 

High efficiency roots + water ring vacuum pump unit

High efficiency roots + water ring vacuum pump unit

Vacuum pump is used in the field of chemical plant

General Manager Speech

Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.

Company Profile

ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.

 New plant plHangZhou

The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.

 High precision machining equipment

The company cooperates with many scientific research institutions and universities, such as ZheJiang University, China University of petroleum, ZheJiang Institute of mechanical design, etc.with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents.Our technology is leading, the product quality is stable, the product has a good reputation in China’s domestic market, is sold all over the country, and is exported to Europe, America, Africa, the Middle East and Southeast Asia,We adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.

Product quality wins consumer cooperationIn shipment ISO 9001 High tech enterprise certificate

 Welcome to send your needs, we will provide you with the best service,

provide the greatest help!!!

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After-sales Service: Lifetime Paid Service
Warranty: One Year
Oil or Not: Oil Free
Structure: Water Ring
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Customization:
Available

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vacuum pump

What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?

The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:

Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).

Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:

1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.

2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.

3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.

4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.

5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.

It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.

In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.

\vacuum pump

Can Vacuum Pumps Be Used for Leak Detection?

Yes, vacuum pumps can be used for leak detection purposes. Here’s a detailed explanation:

Leak detection is a critical task in various industries, including manufacturing, automotive, aerospace, and HVAC. It involves identifying and locating leaks in a system or component that may result in the loss of fluids, gases, or pressure. Vacuum pumps can play a significant role in leak detection processes by creating a low-pressure environment and facilitating the detection of leaks through various methods.

Here are some ways in which vacuum pumps can be used for leak detection:

1. Vacuum Decay Method: The vacuum decay method is a common technique used for leak detection. It involves creating a vacuum in a sealed system or component using a vacuum pump and monitoring the pressure change over time. If there is a leak present, the pressure will gradually increase due to the ingress of air or gas. By measuring the rate of pressure rise, the location and size of the leak can be estimated. Vacuum pumps are used to evacuate the system and establish the initial vacuum required for the test.

2. Bubble Testing: Bubble testing is a simple and visual method for detecting leaks. In this method, the component or system being tested is pressurized with a gas, and then immersed in a liquid, typically soapy water. If there is a leak, the gas escaping from the component will form bubbles in the liquid, indicating the presence and location of the leak. Vacuum pumps can be used to create a pressure differential that forces gas out of the leak, making it easier to detect the bubbles.

3. Helium Leak Detection: Helium leak detection is a highly sensitive method used to locate extremely small leaks. Helium, being a small atom, can easily penetrate small openings and leaks. In this method, the system or component is pressurized with helium gas, and a vacuum pump is used to evacuate the surrounding area. A helium leak detector is then used to sniff or scan the area for the presence of helium, indicating the location of the leak. Vacuum pumps are essential for creating the low-pressure environment required for this method and ensuring accurate detection.

4. Pressure Change Testing: Vacuum pumps can also be used in pressure change testing for leak detection. This method involves pressurizing a system or component and then isolating it from the pressure source. The pressure is monitored over time, and any significant pressure drop indicates the presence of a leak. Vacuum pumps can be used to evacuate the system after pressurization, returning it to atmospheric pressure for comparison or retesting.

5. Mass Spectrometer Leak Detection: Mass spectrometer leak detection is a highly sensitive and precise method used to identify and quantify leaks. It involves introducing a tracer gas, usually helium, into the system or component being tested. A vacuum pump is used to evacuate the surrounding area, and a mass spectrometer is employed to analyze the gas samples for the presence of the tracer gas. This method allows for accurate detection and quantification of leaks down to very low levels. Vacuum pumps are crucial for creating the necessary vacuum conditions and ensuring reliable results.

In summary, vacuum pumps can be effectively used for leak detection purposes. They facilitate various leak detection methods such as vacuum decay, bubble testing, helium leak detection, pressure change testing, and mass spectrometer leak detection. Vacuum pumps create the required low-pressure environment, assist in evacuating the system or component being tested, and enable accurate and reliable leak detection. The choice of vacuum pump depends on the specific requirements of the leak detection method and the sensitivity needed for the application.

vacuum pump

What Industries Commonly Rely on Vacuum Pump Technology?

Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:

1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.

2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.

3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.

4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.

5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.

6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.

7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.

8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.

9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.

10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.

These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.

China best CHINAMFG Stainless Steel Liquid Ring Vacuum Pump Water Ring Vacuum Pump for Paper Making Chemical Industry   with Hot selling	China best CHINAMFG Stainless Steel Liquid Ring Vacuum Pump Water Ring Vacuum Pump for Paper Making Chemical Industry   with Hot selling
editor by Dream 2024-05-15

China Hot selling 2BV-2061 Liquid Ring Vacuum Pumps with Compressor 1.45kw Same CHINAMFG vacuum pump booster

Product Description

COMPANY SHOW:

20 Years
   ZiBoZhuoXin Pump Industry co,.Ltd is located in a century industrial city known as the Pump Capital of China—HangZhou city, ZheJiang Province.  Has over 20 years’ experience of manufacturing vacuum pumps and 10+ years’ experience of exporting.
Various products
   We can suppply all type of vacuum pumps and spare parts in China, 2BV/2BEA/2BEC/SK/2SK/JZJ2B/ etc, and other industrial machine;
24 Hours
   Please do not hestiate to contact us if have any urgent matters,each of your inquiries will be taken into account and get our response within 24 hours.

Product Main feature:
2BVC series water ring vacuum pumps and compressor is mainly used for sucking gases and water vapor .The ultimate suction pressure can reach 33mbar (abs) (i.e. 97 degree). When the liquid ring vacuum pumps work under the condition near the limited vacuum for a long time, it is necessary to connect with the cavitation resistant pipe in order to get rid of the screaming and protect the pump.
We are offering 2bvc series liquid ring vacuum pumps.

 

MAIN APPLICATION AREAS:

  • Vacuum filtering – Chemical filtering factories, chemical processing factories, iron ore factory, mining, phosphorite, paper making, poultry processing, coal-selecting factories.
  • Vacuum distillation – milk factory, foodstuff processing, chemical industry, the paper plasma factory.
  • Vacuum disinfection – hospital, infirmary, the laboratory.
  • Molding – Plastic, the polyethylene, rubber, tire manufacture etc.
  • Rebirth the compressed air – the paper plasma, iron and steel, automobile, glasses, chemical industry.

 

Product model Maximum air volume Limit Vacuum Degree
mbar(MPa)
Motor power
kW
Explosion-proof grade of motor Motor Protection Level Pump speed
r.p.m
Working fluid flow rate
L/min
noise
dB(A)
Weight
kg
m3/min m3/h
2BVC2 060 0.45 27 33mbar
(-0.098MPa)
0.81 No explosion proof IP54 2840 2 62 31
2BVC2 061 0.87 52 1.45 2840 2 65 35
2BVC2 070 1.33 80 2.35 2860 2.5 66 56
2BVC2 071 1.83 110 3.85 2880 4.2 72 65
2BVC2 060-Ex 0.45 27 1.1 IP55 2840 2 62 39
2BVC2 061-Ex 0.86 52 1.5 2840 2 65 45
2BVC2 070-Ex 1.33 80 3 2860 2.5 66 66
2BVC2 071-Ex 1.83 110 4 2880 4.2 72 77
2BVC5 110 2.75 165 4 No explosion proof IP54 1440 6.7 63 103
2BVC5 111 3.83 230 5.5 1440 8.3 68 117
2BVC5 121 4.67 280 7.5 1440 10 69 149
2BVC5 131 6.67 400 11 1460 15 73 205
2BVC5 161 8.33 500 15 970 20 74 331
2BVC6 110-EX 2.75 165 4 dIIBT4 IP55 1440 6.7 63 153
2BVC6 111-EX 3.83 230 5.5 1440 8.3 68 208
2BVC6 121-EX 4.66 280 7.5 1440 10 69 240
2BVC6 131-EX 6.66 400 11 1460 15 73 320
2BVC6 161-EX 8.33 500 15 970 20 74 446

2bv series of vacuum pumps adopt the advance international technology with the close-coupled design. With the advantages of high reliable performance, easy maintenance, lower noise, high efficiency and energy saving, this series of pumps are widely applied in fields of chemical industry, papermaking, and metallurgy industry and so on.
Due to its competitive price and higher performance, our pump is best choice for CHINAMFG and some italy pump replacement.

FAQ

Q: What’s your MOQ?
A: One set;

Q: What are the causes of no flow or insufficient flow of centrifugal pump?
A: There is air in the suction pipe or pump, which needs to be discharged. Air leakage is found in the suction pipeline, and the leakage is repaired. If the valve of suction line or discharge line is closed, relevant valve shall be opened. If the suction height is too high, recalculate the installation height. The suction line is too small or blocked.

Q: How to resist cavitation in centrifugal pump?
A: Improve the structure design from the suction to the impeller of the centrifugal pump;Adopt double stage suction impeller and use anti-cavitation material;

Q:What is the function of rubber ball in water ring vacuum pump?
A: Rubber ball in water ring vacuum pump, the correct name is called rubber ball valve. Its role is to eliminate the pump equipment in the operation process of the phenomenon of over compression or insufficient compression.

Q:How long is warranty?
A:One year formain construction warranty.

Q:How can I pay for my items? What is the payment you can provide
A:Usually by T/T, 30%-50% deposit payment once PI/Contract confirmed, then the remaining balance will be paid after inspection and before shipment via T/T or L/C;

welcome client from home and abroad to contact us for future cooperation.
 
Detail size drawing and install drawing please contact our sales in charge to get;

key:nash/simense/refurish/vacuum pumps/HangZhou CHINAMFG pump/ /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil Free
Structure: Reciprocating Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Working Conditions: Wet
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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vacuum pump

Can Vacuum Pumps Be Used in the Aerospace Sector?

Vacuum pumps indeed have various applications in the aerospace sector. Here’s a detailed explanation:

Vacuum pumps play a crucial role in several areas of the aerospace industry, supporting various processes and systems. Some of the key applications of vacuum pumps in the aerospace sector include:

1. Space Simulation Chambers: Vacuum pumps are used in space simulation chambers to replicate the low-pressure conditions experienced in outer space. These chambers are utilized for testing and validating the performance and functionality of aerospace components and systems under simulated space conditions. Vacuum pumps create and maintain the necessary vacuum environment within these chambers, allowing engineers and scientists to evaluate the behavior and response of aerospace equipment in space-like conditions.

2. Propellant Management: In space propulsion systems, vacuum pumps are employed for propellant management. They help in the transfer, circulation, and pressurization of propellants, such as liquid rocket fuels or cryogenic fluids, in both launch vehicles and spacecraft. Vacuum pumps assist in creating the required pressure differentials for propellant flow and control, ensuring efficient and reliable operation of propulsion systems.

3. Environmental Control Systems: Vacuum pumps are utilized in the environmental control systems of aircraft and spacecraft. These systems are responsible for maintaining the desired atmospheric conditions, including temperature, humidity, and cabin pressure, to ensure the comfort, safety, and well-being of crew members and passengers. Vacuum pumps are used to regulate and control the cabin pressure, facilitating the circulation of fresh air and maintaining the desired air quality within the aircraft or spacecraft.

4. Satellite Technology: Vacuum pumps find numerous applications in satellite technology. They are used in the fabrication and testing of satellite components, such as sensors, detectors, and electronic devices. Vacuum pumps help create the necessary vacuum conditions for thin film deposition, surface treatment, and testing processes, ensuring the performance and reliability of satellite equipment. Additionally, vacuum pumps are employed in satellite propulsion systems to manage propellants and provide thrust for orbital maneuvers.

5. Avionics and Instrumentation: Vacuum pumps are involved in the production and testing of avionics and instrumentation systems used in aerospace applications. They facilitate processes such as thin film deposition, vacuum encapsulation, and vacuum drying, ensuring the integrity and functionality of electronic components and circuitry. Vacuum pumps are also utilized in vacuum leak testing, where they help create a vacuum environment to detect and locate any leaks in aerospace systems and components.

6. High Altitude Testing: Vacuum pumps are used in high altitude testing facilities to simulate the low-pressure conditions encountered at high altitudes. These testing facilities are employed for evaluating the performance and functionality of aerospace equipment, such as engines, materials, and structures, under simulated high altitude conditions. Vacuum pumps create and control the required low-pressure environment, allowing engineers and researchers to assess the behavior and response of aerospace systems in high altitude scenarios.

7. Rocket Engine Testing: Vacuum pumps are crucial in rocket engine testing facilities. They are utilized to evacuate and maintain the vacuum conditions in engine test chambers or nozzles during rocket engine testing. By creating a vacuum environment, these pumps simulate the conditions experienced by rocket engines in the vacuum of space, enabling accurate testing and evaluation of engine performance, thrust levels, and efficiency.

It’s important to note that aerospace applications often require specialized vacuum pumps capable of meeting stringent requirements, such as high reliability, low outgassing, compatibility with propellants or cryogenic fluids, and resistance to extreme temperatures and pressures.

In summary, vacuum pumps are extensively used in the aerospace sector for a wide range of applications, including space simulation chambers, propellant management, environmental control systems, satellite technology, avionics and instrumentation, high altitude testing, and rocket engine testing. They contribute to the development, testing, and operation of aerospace equipment, ensuring optimal performance, reliability, and safety.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

Are There Different Types of Vacuum Pumps Available?

Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:

Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:

1. Rotary Vane Vacuum Pumps:

– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.

– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.

2. Diaphragm Vacuum Pumps:

– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.

– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.

3. Scroll Vacuum Pumps:

– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.

– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.

4. Piston Vacuum Pumps:

– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.

– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.

5. Turbo Molecular Vacuum Pumps:

– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.

– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.

6. Diffusion Vacuum Pumps:

– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.

– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.

7. Cryogenic Vacuum Pumps:

– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.

– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.

These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.

China Hot selling 2BV-2061 Liquid Ring Vacuum Pumps with Compressor 1.45kw Same CHINAMFG   vacuum pump booster	China Hot selling 2BV-2061 Liquid Ring Vacuum Pumps with Compressor 1.45kw Same CHINAMFG   vacuum pump booster
editor by Dream 2024-05-15

China wholesaler Liquid Ring Vacuum Pump (2BE1405) vacuum pump adapter

Product Description

Application scope and characteristics:

Greentech International (Xihu (West Lake) Dis.) Co., Ltd is the professional vacuum pump supplier. 2BE1 series water ring vacuum pumps and compressors are the products with high efficiency and economic power, which are manufactured by our company integrating with the advanced technology of the imported products from Germany.

These series products adopt CZPT and single action structure and have many advantages, such as, compact structure, convenient maintenance, reliable running, high efficiency and economic power.

The main characteristics of 2BE1 series products:

All the bearings are the imported products with the brand name of CZPT orNTN for ensuring the precise orientation and the high stability during the working of the pump.

The material of the impeller is QT400 nodular iron or stainless steel for ensuring the stability when the pump works under the rigorous condition and can extend the lifetime of the pump.

The casing is made of steel or stainless steel plates to extend the lifetime of the 2BE1 series pumps.

The shaft bushing is made of stainless steel to improve the lifetime of the pump 5 times than the normal material.

The V-belt pulley (when the pump is driven by the belt) is used the high precise pulley with taper bushing to keep the reliability of the pump and extend its life. And it is also easy to mantle and dismantle.

The coupling is used to drive the pump directly. The flexible part connecting the 2 half coupling is made of polyurethane that makes the pump more reliable.

The unique design to set the separator above the pump saves the space and decreases the noise efficiently.

All the parts are cast by the resin sands that make the pump surface very smooth. It is not necessary to cover the surface of the pumps with putty and gives out the heat efficiently.

The mechanical seals (optional) are used the imported products to avoid the leakage when the pump works for a long time.

Type Speed
(Drive type)
r/min
Shaft power
kW
Motor power
kW
Motor
type
Limited vacuum
mbar
  Weight
(Whole set)
kg
Suction capacity
m 3 /h m 3 /min
2BE1 151-0 1450(D)
1100(V)
1300(V)
1625(V)
1750(V)
10.8
7.2
9.2
13.2
14.8
15
11
11
15
18.5
Y160L-4
Y160M-4
Y160M-4
Y160L-4
Y180M-4
33mbar
(-0.098MPa)
405
300
360
445
470
6.8
5.0
6.0
7.4
7.8
469
428
444
469
503
2BE1 152-0 1450(D)
1100(V)
1300(V)
1625(V)
1750(V)
12.5
8.3
10.5
15.0
17.2
15
11
15
18.5
22
Y160L-4
Y160M-4
Y160L-4
Y180M-4
Y180L-4
33mbar
(-0.098MPa)
465
340
415
510
535
7.8
5.7
6.9
8.5
8.9
481
437
481
515
533
2BE1 153-0 1450(D)
1100(V)
1300(V)
1625(V)
1750(V)
16.3
10.6
13.6
19.6
22.3
18.5
15
18.5
22
30
Y180M-4
Y160L-4
Y180M-4
Y180L-4
Y200L-4
33mbar
(-0.098MPa)
600
445
540
660
700
10.0
7.4
9.0
11.0
11.7
533
480
533
551
601
2BE1 202-0 970(D)
790(V)
880(v)
1100(V)
1170(V)
1300(V)
17
14
16
22
25
30
22
18.5
18.5
30
30
37
Y200L2-6
Y180M-4
Y180M-4
Y200L-4
Y200L-4
Y225S-4
33mbar
(-0.098MPa)
760
590
670
850
890
950
12.7
9.8
11.2
14.2
14.8
15.8
875
850
850
940
945
995
2BE1 203-0 970(D)
790(V)
880(V)
1100(V)
1170(V)
1300(V)
27
20
23
33
37
45
37
30
30
45
45
55
Y250M-6
Y200L-4
Y200L-4
Y225M-4
Y225M-4
Y250M-4
33mbar
(-0.098MPa)
1120
880
1000
1270
1320
1400
18.7
14.7
16.7
21.2
22.0
23.3
1065
995
995
1080
1085
1170
2BE1 252-0 740(D)
558(V)
660(V)
832(V)
885(V)
938(V)
38
26
31.8
49
54
60
45
30
37
55
75
75
Y280M-8
Y200L-4
Y225S-4
Y250M-4
Y280S-4
Y280S-4
33mbar
(-0.098MPa)
1700
1200
1500
1850
2000
2100
28.3
20.0
25.0
30.8
33.3
35.0
1693
1460
1515
1645
1805
1805
2BE1 253-0 740(D)
560(V)
660(V)
740(V)
792(V)
833(V)
885(V)
938(V)
54
37
45
54
60
68
77
86
75
45
55
75
75
90
90
110
Y315M-8
Y225M-4
Y250M-4
Y280S-4
Y280S-4
Y280M-4
Y280M-4
Y315S-4
33mbar
(-0.098MPa)
2450
1750
2140
2450
2560
2700
2870
3571
40.8
29.2
35.7
40.8
42.7
45.0
47.8
50.3
2215
1695
1785
1945
1945
2055
2060
2295
2BE1 303-0 740(D)
590(D)
466(V)
521(V)
583(V)
657(V)
743(V)
98
65
48
54
64
78
99
110
75
55
75
75
90
132
Y315L2-8
Y315L2-10
Y250M-4
Y280S-4
Y280S-4
Y280M-4
Y315M-4
33mbar
(-0.098MPa)
4000
3200
2500
2800
3100
3580
4000
66.7
53.3
41.7
46.7
51.7
59.7
66.7
3200
3200
2645
2805
2810
2925
3290
2BE1 305-1
2BE1 306-1
740(D)
590(D)
490(V)
521(V)
583(V)
657(V)
743(V)
102
70
55
59
68
84
103
132
90
75
75
90
110
132
Y355M1-8
Y355M1-10
Y280S-4
Y280S-4
Y280M-4
Y315S-4
Y315M-4
160mbar
(-0.085MPa)
4650
3750
3150
3320
3700
4130
4650
77.5
62.5
52.5
55.3
61.2
68.8
77.5
3800
3800
2950
3000
3100
3300
3450
2BE1 353-0 590(D)
390(V)
415(V)
464(V)
520(V)
585(V)
620(V)
660(V)
121
65
70
81
97
121
133
152
160
75
90
110
132
160
160
185
Y355L2-10
Y280S-4
Y280M-4
Y315S-4
Y315M-4
Y315L1-4
Y315L1-4
Y315L2-4
33mbar
(-0.098MPa)
5300
3580
3700
4100
4620
5200
5500
5850
88.3
59.7
61.7
68.3
77.0
86.7
91.7
97.5
4750
3560
3665
3905
4040
4100
4100
4240
2BE1 355-1
2BE1 356-1
590(D)
390(V)
435(V)
464(V)
520(V)
555(V)
585(V)
620(V)
130
75
86
90
102
115
130
145
160
90
110
110
132
132
160
185
Y355L2-10
Y280M-4
Y315S-4
Y315S-4
Y315M-4
Y315M-4
Y315L1-4
Y315L2-4
160mbar
(-0.085MPa)
6200
4180
4600
4850
5450
5800
6100
6350
103.3
69.7
76.7
80.8
90.8
98.3
101.7
105.8
5000
3920
4150
4160
4290
4300
4350
4450
2BE1 403-0 330(V)
372(V)
420(V)
472(V)
530(V)
565(V)
97
110
131
160
203
234
132
132
160
200
250
280
Y315M-4
Y315M-4
Y315L1-4
Y315L2-4
Y355M2-4
Y355L1-4
33mbar
(-0.098MPa)
5160
5700 6470
7380
8100
8600
86.0
95.0
107.8
123.0
135.0
143.3
5860
5870
5950
6190
6630
6800
2BE1 405-1
2BE1 406-1
330(V)
372(V)
420(V)
472(V)
530(V)
565(V)
100
118
140
170
206
235
132
160
185
200
250
280
Y315M-4
Y315L1-4
Y315L2-4
Y315L2-4
Y355M2-4
Y355L1-4
160mbar
(-0.085MPa)
6000
6700
7500
8350
9450
15710
100.0
111.7
125.0
139.2
157.5
168.3
5980
6070
6200
6310
6750
6920

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Exhauster Method: Kinetic Vacuum Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Working Conditions: Wet
Customization:
Available

|

Vacuum Pump

Select vacuum pump

When choosing a vacuum pump, there are several things to consider. Diaphragm, scroll and Roots pumps are available. These pumps work similarly to each other, but they have some notable differences. Learn more about each type to make the right decision for your needs.

Diaphragm vacuum pump

Diaphragm vacuum pumps are very reliable and efficient for moving liquids. They are also compact and easy to handle. They can be used in a variety of applications, from laboratory workstations to large vacuum ovens. Diaphragm vacuum pumps are available worldwide. Advantages of this pump include low noise and corrosion resistance.
Diaphragm vacuum pumps work by increasing the chamber volume and decreasing the pressure. The diaphragm draws fluid into the chamber, diverting it back when it returns to its starting position. This hermetic seal allows them to transfer fluids without the need for lubricants.
Diaphragm vacuum pumps are the most efficient cleaning option and are easy to maintain. They do not produce oil, waste water or particles, which are common problems with other types of pumps. In addition, diaphragm pumps are low maintenance and have no sliding parts in the air path.
The simple design of diaphragm vacuum pumps makes them popular in laboratories. Oil-free construction makes it an economical option and is available in a variety of styles. They also have a variety of optional features. Diaphragm pumps are also chemically resistant, making them ideal for chemical laboratories.
Diaphragm vacuum pumps have speeds ranging from a few microns per minute (m3/h) to several m3/h. Some models have variable speed motors that reduce pumping speed when not in use. This feature extends their service interval. Standard diaphragm pumps are also popular in pharmaceutical and medical procedures. In addition, they are used in vacuum mattresses and cushions.

Scroll vacuum pump

Dry scroll vacuum pumps have many advantages over other types of vacuum pumps. Its compact design makes it ideal for a variety of general-purpose vacuum applications. They also offer oil-free operation. Additionally, many of these pumps feature chemically resistant PTFE components for increased chemical resistance.
These pumps are used in a variety of environments including laboratories, OEM equipment, R&D and medical applications. The single-stage design of these pumps makes them versatile and cost-effective. They are also suitable for a range of high field and radiation environments. Scroll pumps are also available in electronics-free and three-phase versions.
Oil-free scroll vacuum pumps are an excellent choice for those who don’t want the noise and mess associated with reciprocating pumps. Oil-free scroll pumps contain two helical scrolls interwoven in a helical motion that creates strong suction and directs steam to the exhaust. Because they do not require oil, they require minimal maintenance and downtime.
Oil-free scroll vacuum pumps are suitable for low to medium vacuum systems. Their durability and flexibility also make them suitable for many other applications. While they are often associated with dry vacuum pumps, they can also be used in chemical and analytical applications. Oil-free scroll pumps are also considered environmentally friendly.
The HiScroll range consists of three dry-sealed scroll pumps with nominal pumping speeds ranging from 6 to 20 m3/h. They feature advanced cutting edge sealing technology and reduce power requirements. They are also compact and noiseless, making them an excellent choice in quiet work environments.
Vacuum Pump

Roots Pump

Roots vacuum pumps are an important part of vacuum systems in various industries. These pumps are used to generate high vacuum in a variety of applications including degassing, rolling and vacuum metallurgy. They are also used in vacuum distillation, concentration and drying in the pharmaceutical, food and chemical industries.
These pumps are made of non-magnetized rotors that sit in the vacuum of the drive shaft. In addition, the stator coils are fan-cooled, eliminating the need for shaft seals. These pumps are typically used in applications involving high purity and toxic gases.
The theoretical pumping speed of a Roots pump depends on the gas type and outlet pressure. Depending on the size and power of the pump, it can range from 200 cubic meters per hour (m3/h) to several thousand cubic meters per hour. Typical Roots pumps have pumping speeds between 10 and 75.
Roots pumps are designed to reach high pressures in a relatively short period of time. This enables them to significantly reduce vacation time. Their compact design also makes them quiet. They also require no oil or moving parts, making them ideal for a variety of applications. However, they also have some limitations, including relatively high service costs and poor pumping performance at atmospheric pressure.
The RUVAC Roots pump is a versatile and efficient vacuum pump. It is based on the dry compressor roots principle already used in many vacuum technologies. This principle has been used in many different applications, including vacuum furnaces and vacuum coating. The combination of the Roots pump and the backing vacuum pump will increase the pumping speed at low pressure and expand the working range of the backing vacuum pump.

Electric vacuum pump

Electric vacuum pumps have many applications. They help move waste and debris in various processes and also help power instruments. These pumps are used in the automotive, scientific and medical industries. However, there are some important factors to consider before buying. In this article, we will discuss some important factors to consider.
First, you should consider the base pressure of the pump. Some pumps can reach a base pressure of 1 mbar when new, while others can reach a base pressure of 1 x 10-5 mbar. The higher the base pressure, the more energy is required to reverse atmospheric pressure.
Another important consideration is noise. Electric vacuum pumps need to be quiet. Especially for hybrid and electric vehicles, low noise is very important. Therefore, electric vacuum pumps with low noise characteristics have been developed. The pump’s integrated motor was developed in-house to avoid expensive vibration decoupling elements. Therefore, it exhibits high structure-borne noise decoupling as well as low airborne noise emissions. This makes the electric vacuum pump suitable for mounting on body components without disturbing vibrations.
Depending on the type of application, electric vacuum pumps can be used for workholding, clamping or clamping applications. They can also be used for solid material transfer. The electric pump with 20 gallon tank has a maximum vacuum of 26″ Hg. It also houses a 1,200 square inch sealed vacuum suction cup. It also has a coolant trap.
The automotive electric vacuum pump market was estimated at USD 1.11 billion in 2018. Electric vacuum pumps are used in automobiles for many different applications. These pumps provide vacuum assistance to a variety of automotive systems, including brake boosters, headlight doors, heaters, and air conditioning systems. They are also quieter than traditional piston pumps.
Vacuum Pump

Cryogenic vacuum pump

Cryogenic vacuum pumps are used in many different processes, including vacuum distillation, electron microscopy, and vacuum ovens. These pumps feature a thin-walled shaft and housing to minimize heat loss from the motor. They are also capable of high speed operation. High-speed bearings increase the hydraulic efficiency of the pump while minimizing heating of the process fluid. Cryopumps also come in the form of laboratory dewars and evaporators.
A key feature of a cryopump is its ability to span a wide pressure range. Typically, such pumps have a maximum pressure of 12 Torr and a minimum pressure of 0.8 Torr. However, some cryopumps are capable of pumping at higher pressures than this. This feature extends pump life and limits gas loading.
Before using a cryopump, you need to make sure the system is cold and the valve is closed. The gas in the chamber will then start to condense on the cold array of the pump. This condensation is the result of the latent heat released by the gas.
Cryogenic vacuum pumps are usually equipped with a Polycold P Cryocooler, which prevents the backflow of water through the pump. Such coolers are especially useful in load lock systems. As for its functionality, SHI Cryogenics Group offers two different styles of cryopumps. These systems are ideal for demanding flat panel, R&D and coating applications. They are available in sizes up to 20 inches and can be configured for automatic regeneration or standard settings.
The cryogenic vacuum pump market is segmented by application and geography. The report identifies major global companies, their shares and trends. It also includes product introductions and sales by region.

China wholesaler Liquid Ring Vacuum Pump (2BE1405)   vacuum pump adapter	China wholesaler Liquid Ring Vacuum Pump (2BE1405)   vacuum pump adapter
editor by Dream 2024-05-13

China best Customized Anti-Explosion Stainless Steel Liquid Ring Vacuum Pump for Light Industry Vacuum Filtration vacuum pump ac

Product Description

 

Customized Anti-explosion Stainless Steel Water Liquid Ring Vacuum Pump for light industry

Product Description

SZ water ring vacuum pump is widely used in industries such as chemical, mechanical, light industry, food, textile, etc. It is used to extract air or other gases that are insoluble in water, do not contain CHINAMFG particles, and are non corrosive, in order to form a certain degree of vacuum in sealed containers. It is commonly used in vacuum evaporation, vacuum concentration, vacuum drying, vacuum filtration, vacuum feeding and other process processes. The pumping rate ranges from 20 to 700m3/h, and the maximum vacuum is from 4000 to 8000Pa

Product Parameters

Model

SZ-20

SZ-40

SZ-63

SZ-100

SZ-160

SZ-250

SZ-360

Pumping speed(m³/h)

20

40

63

100

160

250

360

Ultimate Pres-(≤Pa)

4000

4000

4000

4000

4000

6700

6700

Motor Power(kw)

1.5

2.2

3

4

7.5

11

15

Rotational (rpm)

2840

2840

2880

2890

2900

1460

1460

Size (cm)

400X260X240

460X260X245

530X310X280

565X320X290

620X365X335

1255X500X655

1380X500X655

Weight (Kg)

42

48

73

85

118

378

430

Type of protection(IP)

55

55

55

55

55

55

55

Detailed Photos

 

 

Company Profile

HangZhou Sifang Vacuum Equipment Co., Ltd. specializes in the production of vacuum furnaces, vacuum pumps, steel drums and other products.”Sifang” is the registered trademark of the company’s products.

our company is 1 professional vacuum equipment manufacturer in HangZhou, China. We specialize in vacuum pumps, furnaces, systems and components for diverse applications. We produce rotary vane vacuum pumps, water ring vacuum pumps, reciprocating vacuum pumps, roots vacuum pump units, vacuum heat treatment furnaces, vacuum aluminum brazing furnaces, high temperature brazing fur- naces, vacuum sintering furnaces, monocrystalline silicon furnaces and other products. All these vacuum equipment are widely used in aviation, aerospace, military, railway, automobile, machinery, mold, electronics, metallurgy, scientific research and other fields.

We have professional engineer support, high efficiency sales team and competitive price superiority, and attract customers from all over the world, we export to over 40 countries, including Europe, Poland, Serbia, Turkey, Russia, USA, Mexico, Brazil, India, Thailand, Middle east and South Africa.

After several years’ development, We have achieved great progress, we are equipped with the AutomaticCNCmachines and multi-func- tion testing machines. Our R&D department provide the strong tech- nical support and enable us to receive some 0 E M, O D M projects. We can produce at least 3000 sets vacuum equipment per year. With our innovative and energy-efficient vacuum equipment that is put to work in a multitude of manufacturing and process applica- tions, we also offer you a comprehensive suite of CHINAMFG ser- vices to complement our products.

FAQ

1.Q: Are you a factory or trading company?
A: We are a factory and we have professional team of workers,Designers and inspectors.

2.Q:Do you accept custom?
A:Of course.We have professional teams who make your designs,photos,imagines and OEM orders into real production.

3.Q:What’s your advantages?
A: Quick response to your enquiry,
High quality control,
Reasonable price,
Timely delivery,
Excellent after-sales service,
OEM/ODM are welcome

4.Q:What’s your shipping terms?
A:If you need to ship by air,we can use DHL,UPS,FedEx,TNT or EMS.If you need to ship by sea,we have many good forwarders to work with,they can provide the best price for you.

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After-sales Service: Online Support
Warranty: 1 Year
Oil or Not: Oil
Structure: Vacuum Pump
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: Vacuum
Customization:
Available

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vacuum pump

Can Vacuum Pumps Be Used for Vacuum Furnaces?

Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:

Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.

Here are some key points regarding the use of vacuum pumps in vacuum furnaces:

1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.

2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.

3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.

4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.

5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.

6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.

7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.

8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.

Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.

vacuum pump

Can Vacuum Pumps Be Used for Chemical Distillation?

Yes, vacuum pumps are commonly used in chemical distillation processes. Here’s a detailed explanation:

Chemical distillation is a technique used to separate or purify components of a mixture based on their different boiling points. The process involves heating the mixture to evaporate the desired component and then condensing the vapor to collect the purified substance. Vacuum pumps play a crucial role in chemical distillation by creating a reduced pressure environment, which lowers the boiling points of the components and enables distillation at lower temperatures.

Here are some key aspects of using vacuum pumps in chemical distillation:

1. Reduced Pressure: By creating a vacuum or low-pressure environment in the distillation apparatus, vacuum pumps lower the pressure inside the system. This reduction in pressure lowers the boiling points of the components, allowing distillation to occur at temperatures lower than their normal boiling points. This is particularly useful for heat-sensitive or high-boiling-point compounds that would decompose or become thermally degraded at higher temperatures.

2. Increased Boiling Point Separation: Vacuum distillation increases the separation between the boiling points of the components, making it easier to achieve a higher degree of purification. In regular atmospheric distillation, the boiling points of some components may overlap, leading to less effective separation. By operating under vacuum, the boiling points of the components are further apart, improving the selectivity and efficiency of the distillation process.

3. Energy Efficiency: Vacuum distillation can be more energy-efficient compared to distillation under atmospheric conditions. The reduced pressure lowers the required temperature for distillation, resulting in reduced energy consumption and lower operating costs. This is particularly advantageous when dealing with large-scale distillation processes or when distilling heat-sensitive compounds that require careful temperature control.

4. Types of Vacuum Pumps: Different types of vacuum pumps can be used in chemical distillation depending on the specific requirements of the process. Some commonly used vacuum pump types include:

– Rotary Vane Pumps: Rotary vane pumps are widely used in chemical distillation due to their ability to achieve moderate vacuum levels and handle various gases. They work by using rotating vanes to create chambers that expand and contract, enabling the pumping of gas or vapor.

– Diaphragm Pumps: Diaphragm pumps are suitable for smaller-scale distillation processes. They use a flexible diaphragm that moves up and down to create a vacuum and compress the gas or vapor. Diaphragm pumps are often oil-free, making them suitable for applications where avoiding oil contamination is essential.

– Liquid Ring Pumps: Liquid ring pumps can handle more demanding distillation processes and corrosive gases. They rely on a rotating liquid ring to create a seal and compress the gas or vapor. Liquid ring pumps are commonly used in chemical and petrochemical industries.

– Dry Screw Pumps: Dry screw pumps are suitable for high-vacuum distillation processes. They use intermeshing screws to compress and transport gas or vapor. Dry screw pumps are known for their high pumping speeds, low noise levels, and oil-free operation.

Overall, vacuum pumps are integral to chemical distillation processes as they create the necessary reduced pressure environment that enables distillation at lower temperatures. By using vacuum pumps, it is possible to achieve better separation, improve energy efficiency, and handle heat-sensitive compounds effectively. The choice of vacuum pump depends on factors such as the required vacuum level, the scale of the distillation process, and the nature of the compounds being distilled.

vacuum pump

How Do You Choose the Right Size Vacuum Pump for a Specific Application?

Choosing the right size vacuum pump for a specific application involves considering several factors to ensure optimal performance and efficiency. Here’s a detailed explanation:

1. Required Vacuum Level: The first consideration is the desired vacuum level for your application. Different applications have varying vacuum level requirements, ranging from low vacuum to high vacuum or even ultra-high vacuum. Determine the specific vacuum level needed, such as microns of mercury (mmHg) or pascals (Pa), and choose a vacuum pump capable of achieving and maintaining that level.

2. Pumping Speed: The pumping speed, also known as the displacement or flow rate, is the volume of gas a vacuum pump can remove from a system per unit of time. It is typically expressed in liters per second (L/s) or cubic feet per minute (CFM). Consider the required pumping speed for your application, which depends on factors such as the volume of the system, the gas load, and the desired evacuation time.

3. Gas Load and Composition: The type and composition of the gas or vapor being pumped play a significant role in selecting the right vacuum pump. Different pumps have varying capabilities and compatibilities with specific gases. Some pumps may be suitable for pumping only non-reactive gases, while others can handle corrosive gases or vapors. Consider the gas load and its potential impact on the pump’s performance and materials of construction.

4. Backing Pump Requirements: In some applications, a vacuum pump may require a backing pump to reach and maintain the desired vacuum level. A backing pump provides a rough vacuum, which is then further processed by the primary vacuum pump. Consider whether your application requires a backing pump and ensure compatibility and proper sizing between the primary pump and the backing pump.

5. System Leakage: Evaluate the potential leakage in your system. If your system has significant leakage, you may need a vacuum pump with a higher pumping speed to compensate for the continuous influx of gas. Additionally, consider the impact of leakage on the required vacuum level and the pump’s ability to maintain it.

6. Power Requirements and Operating Cost: Consider the power requirements of the vacuum pump and ensure that your facility can provide the necessary electrical supply. Additionally, assess the operating cost, including energy consumption and maintenance requirements, to choose a pump that aligns with your budget and operational considerations.

7. Size and Space Constraints: Take into account the physical size of the vacuum pump and whether it can fit within the available space in your facility. Consider factors such as pump dimensions, weight, and the need for any additional accessories or support equipment.

8. Manufacturer’s Recommendations and Expert Advice: Consult the manufacturer’s specifications, guidelines, and recommendations for selecting the right pump for your specific application. Additionally, seek expert advice from vacuum pump specialists or engineers who can provide insights based on their experience and knowledge.

By considering these factors and evaluating the specific requirements of your application, you can select the right size vacuum pump that meets the desired vacuum level, pumping speed, gas compatibility, and other essential criteria. Choosing the appropriate vacuum pump ensures efficient operation, optimal performance, and longevity for your application.

China best Customized Anti-Explosion Stainless Steel Liquid Ring Vacuum Pump for Light Industry Vacuum Filtration   vacuum pump acChina best Customized Anti-Explosion Stainless Steel Liquid Ring Vacuum Pump for Light Industry Vacuum Filtration   vacuum pump ac
editor by Dream 2024-05-13

China best CHINAMFG Juye Factory 2BV 2be Liquid Ring Vacuum Pump High Quality Water Ring Vacuum Pumps vacuum pump adapter

Product Description

Product Description

2BE liquid ring vacuum pump is CHINAMFG liquid ring vacuum pump and is used to transport gases and vapors, predominantly for intake pressures below atmospheric pressure. Our 2BE liquid ring vacuum pump is available in 20 models, and is ATEX Certified. It offered It offered Suction capacity from 150 to 38000m³/h. It has reliable operation and economic power consumption. We also have 2BE pump with Partition wall in pump casing special for paper industry.

We offer same outline dimensions for bolt-on replacement and equivalent performances with original 2BV liquid ring vacuum pump.

ITEM

UNIT

Quantity

Supply Ability

per month

2,000set

2BE series water ring vacuum pumps and compressors are the products with high efficiency and economical power, which are manufactured by our company integrating with the advanced technology of the imported products from Germany.  These series products adopt CHINAMFG and single action structure and have many advantages, such as, compact structure, convenient maintenance, reliable running, high efficiency and economical power.  Comparing with the SK, 2SK, SZ series water ring vacuum pumps used widely in our country at present, the 2BE series products are the ideal replacements of them for high vacuum, low power, and running reliability

Product Series

Company Profile

 

Certifications

 

Packaging & Shipping

 

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After-sales Service: Online Service
Warranty: 1 Year
Oil or Not: Oil
Structure: Rotary Vacuum Pump
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Samples:
US$ 10000/Piece
1 Piece(Min.Order)

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Customization:
Available

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vacuum pump

What Is the Impact of Altitude on Vacuum Pump Performance?

The performance of vacuum pumps can be influenced by the altitude at which they are operated. Here’s a detailed explanation:

Altitude refers to the elevation or height above sea level. As the altitude increases, the atmospheric pressure decreases. This decrease in atmospheric pressure can have several effects on the performance of vacuum pumps:

1. Reduced Suction Capacity: Vacuum pumps rely on the pressure differential between the suction side and the discharge side to create a vacuum. At higher altitudes, where the atmospheric pressure is lower, the pressure differential available for the pump to work against is reduced. This can result in a decrease in the suction capacity of the vacuum pump, meaning it may not be able to achieve the same level of vacuum as it would at lower altitudes.

2. Lower Ultimate Vacuum Level: The ultimate vacuum level, which represents the lowest pressure that a vacuum pump can achieve, is also affected by altitude. As the atmospheric pressure decreases with increasing altitude, the ultimate vacuum level that can be attained by a vacuum pump is limited. The pump may struggle to reach the same level of vacuum as it would at sea level or lower altitudes.

3. Pumping Speed: Pumping speed is a measure of how quickly a vacuum pump can remove gases from a system. At higher altitudes, the reduced atmospheric pressure can lead to a decrease in pumping speed. This means that the vacuum pump may take longer to evacuate a chamber or system to the desired vacuum level.

4. Increased Power Consumption: To compensate for the decreased pressure differential and achieve the desired vacuum level, a vacuum pump operating at higher altitudes may require higher power consumption. The pump needs to work harder to overcome the lower atmospheric pressure and maintain the necessary suction capacity. This increased power consumption can impact energy efficiency and operating costs.

5. Efficiency and Performance Variations: Different types of vacuum pumps may exhibit varying degrees of sensitivity to altitude. Oil-sealed rotary vane pumps, for example, may experience more significant performance variations compared to dry pumps or other pump technologies. The design and operating principles of the vacuum pump can influence its ability to maintain performance at higher altitudes.

It’s important to note that vacuum pump manufacturers typically provide specifications and performance curves for their pumps based on standardized conditions, often at or near sea level. When operating a vacuum pump at higher altitudes, it is advisable to consult the manufacturer’s guidelines and consider any altitude-related limitations or adjustments that may be necessary.

In summary, the altitude at which a vacuum pump operates can have an impact on its performance. The reduced atmospheric pressure at higher altitudes can result in decreased suction capacity, lower ultimate vacuum levels, reduced pumping speed, and potentially increased power consumption. Understanding these effects is crucial for selecting and operating vacuum pumps effectively in different altitude environments.

vacuum pump

How Do Vacuum Pumps Assist in Freeze-Drying Processes?

Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation:

During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption).

1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber.

2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure.

The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity.

3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation.

The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product.

By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.

vacuum pump

What Industries Commonly Rely on Vacuum Pump Technology?

Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:

1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.

2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.

3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.

4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.

5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.

6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.

7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.

8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.

9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.

10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.

These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.

China best CHINAMFG Juye Factory 2BV 2be Liquid Ring Vacuum Pump High Quality Water Ring Vacuum Pumps   vacuum pump adapter	China best CHINAMFG Juye Factory 2BV 2be Liquid Ring Vacuum Pump High Quality Water Ring Vacuum Pumps   vacuum pump adapter
editor by Dream 2024-05-13

China high quality Horizontal Energy Recovery Liquid Water Ring Vacuum Pump vacuum pump booster

Product Description

Brief introduction:

2BEC series water ring vacuum pump CHINAMFG single function, distribution plate and impeller adopt optimal design, with friction-free surface, no lubricating oil, compact structure, reliable operation, easy to use and maintain, wide selection range, simple structure and easy maintenance.It is mainly used for pumping gas without particles. The working medium is clean water at room temperature. Acid, alkali and other media can also be used as working liquid for special requirements.

Parameters:

Gas range:  4.8—-450m3/min

Limit vacuum degree: 33hpa—-160hpa

Efficiency:  40—-65%

Features:

1.Single stage, single function, optimized design of distribution plate and impeller, high efficiency, simple structure and easy maintenance.

2.The flexible valve plate automatically adjusts the exhaust Angle, so that the pump can operate efficiently under different suction conditions.

3.The impeller end face adopts grading design, which reduces the sensitivity of the pump to dust and water scale formation in the medium.

4. Packing gland is divided into half structure, more convenient to replace packing.

5. Small size pump, with packing and mechanical seal 2 types of shaft seal.

6. Rotor with impeller diameter greater than 200mm, shaft sealing position is equipped with shaft sleeve to protect shaft wear.

7. Improved bearing structure, large axial and radial bearing capacity, accurate positioning, to ensure reliable operation of the pump.

8. Equipped with heat exchanger to realize working liquid circulation, reduce water consumption, no need to set additional booster.

9. When installed with cavitation prevention device, the cavitation resistance of pump running under higher vacuum can be improved effectively.

10. Adopt specially designed steam separator to separate, effectively reduce resistance and reduce noise.

11.The smooth surface of the flow component can effectively reduce the precipitation and reduce the scaling process.

12. Wide suction range, with a stage injector, suction pressure can be lower than 33hpa.

Structure:
 

1. The only rotating part of 2BEA/2BEC —- impeller makes the working fluid form hydraulic pressure in the oval pump body by rotating.At this time, the working fluid plays 3 roles of sealing medium, compression medium and cooling medium at the same time, without wear and lubrication.

2. In the exhaust stage, the liquid ring gradually approaches the hub, and the pumping medium is discharged from the exhaust port along the axial direction.

3. Continuous injection of supplementary liquid to compensate for the liquid taken away by the exhaust gas.

4. In the suction stage, the liquid ring is gradually away from the hub, and the pumping medium is sucked axially from the suction port.

5. Because the impeller is eccentric with respect to the rotating liquid ring, the liquid reciprocates in the space between the blades, —— just like the movement of the piston in the cylinder, —— produces axial suction and compression on the pumping medium.

It operates at 2 vacuum levels

When fitted with an intermediate separator, the left and right parts of the 2BEC pump body can operate at different vacuum levels.As long as the suction pressure difference between the 2 parts (A to B) is less than 80 kPa, A 2BEC can be used as 2 independent vacuum pumps.This feature further enhances the operational flexibility of 2BEC.This flexible solution minimizes energy consumption and footprint in applications that require both vacuum levels.Because the 2BEC was designed with the possibility of long term operation under large differential pressures in mind, its reliability under these operating conditions is not diminished at all.

Configuration:

Application:

2BEN series water ring vacuum pumps are widely used in petrochemical, pharmaceutical, food, sugar industry and other fields. Because the gas compression process is isothermal during the working process, it is not easy to compress and pump flammable and explosive gases. It is dangerous and its application is more extensive.

Performance:

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Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Customization:
Available

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Shipping Cost:

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about shipping cost and estimated delivery time.
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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

vacuum pump

How Are Vacuum Pumps Employed in the Production of Electronic Components?

Vacuum pumps play a crucial role in the production of electronic components. Here’s a detailed explanation:

The production of electronic components often requires controlled environments with low or no atmospheric pressure. Vacuum pumps are employed in various stages of the production process to create and maintain these vacuum conditions. Here are some key ways in which vacuum pumps are used in the production of electronic components:

1. Deposition Processes: Vacuum pumps are extensively used in deposition processes, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD), which are commonly employed for thin film deposition on electronic components. These processes involve the deposition of materials onto substrates in a vacuum chamber. Vacuum pumps help create and maintain the necessary vacuum conditions required for precise and controlled deposition of the thin films.

2. Etching and Cleaning: Etching and cleaning processes are essential in the fabrication of electronic components. Vacuum pumps are used to create a vacuum environment in etching and cleaning chambers, where reactive gases or plasmas are employed to remove unwanted materials or residues from the surfaces of the components. The vacuum pumps help evacuate the chamber and ensure the efficient removal of byproducts and waste gases.

3. Drying and Bake-out: Vacuum pumps are utilized in the drying and bake-out processes of electronic components. After wet processes, such as cleaning or wet etching, components need to be dried thoroughly. Vacuum pumps help create a vacuum environment that facilitates the removal of moisture or solvents from the components, ensuring their dryness before subsequent processing steps. Additionally, vacuum bake-out is employed to remove moisture or other contaminants trapped within the components’ materials or structures, enhancing their reliability and performance.

4. Encapsulation and Packaging: Vacuum pumps are involved in the encapsulation and packaging stages of electronic component production. These processes often require the use of vacuum-sealed packaging to protect the components from environmental factors such as moisture, dust, or oxidation. Vacuum pumps assist in evacuating the packaging materials, creating a vacuum-sealed environment that helps maintain the integrity and longevity of the electronic components.

5. Testing and Quality Control: Vacuum pumps are utilized in testing and quality control processes for electronic components. Some types of testing, such as hermeticity testing, require the creation of a vacuum environment for evaluating the sealing integrity of electronic packages. Vacuum pumps help evacuate the testing chambers, ensuring accurate and reliable test results.

6. Soldering and Brazing: Vacuum pumps play a role in soldering and brazing processes for joining electronic components and assemblies. Vacuum soldering is a technique used to achieve high-quality solder joints by removing air and reducing the risk of voids, flux residuals, or oxidation. Vacuum pumps assist in evacuating the soldering chambers, creating the required vacuum conditions for precise and reliable soldering or brazing.

7. Surface Treatment: Vacuum pumps are employed in surface treatment processes for electronic components. These processes include plasma cleaning, surface activation, or surface modification techniques. Vacuum pumps help create the necessary vacuum environment where plasma or reactive gases are used to treat the component surfaces, improving adhesion, promoting bonding, or altering surface properties.

It’s important to note that different types of vacuum pumps may be used in electronic component production, depending on the specific process requirements. Commonly used vacuum pump technologies include rotary vane pumps, turbo pumps, cryogenic pumps, and dry pumps.

In summary, vacuum pumps are essential in the production of electronic components, facilitating deposition processes, etching and cleaning operations, drying and bake-out stages, encapsulation and packaging, testing and quality control, soldering and brazing, as well as surface treatment. They enable the creation and maintenance of controlled vacuum environments, ensuring precise and reliable manufacturing processes for electronic components.

vacuum pump

Can Vacuum Pumps Be Used for Leak Detection?

Yes, vacuum pumps can be used for leak detection purposes. Here’s a detailed explanation:

Leak detection is a critical task in various industries, including manufacturing, automotive, aerospace, and HVAC. It involves identifying and locating leaks in a system or component that may result in the loss of fluids, gases, or pressure. Vacuum pumps can play a significant role in leak detection processes by creating a low-pressure environment and facilitating the detection of leaks through various methods.

Here are some ways in which vacuum pumps can be used for leak detection:

1. Vacuum Decay Method: The vacuum decay method is a common technique used for leak detection. It involves creating a vacuum in a sealed system or component using a vacuum pump and monitoring the pressure change over time. If there is a leak present, the pressure will gradually increase due to the ingress of air or gas. By measuring the rate of pressure rise, the location and size of the leak can be estimated. Vacuum pumps are used to evacuate the system and establish the initial vacuum required for the test.

2. Bubble Testing: Bubble testing is a simple and visual method for detecting leaks. In this method, the component or system being tested is pressurized with a gas, and then immersed in a liquid, typically soapy water. If there is a leak, the gas escaping from the component will form bubbles in the liquid, indicating the presence and location of the leak. Vacuum pumps can be used to create a pressure differential that forces gas out of the leak, making it easier to detect the bubbles.

3. Helium Leak Detection: Helium leak detection is a highly sensitive method used to locate extremely small leaks. Helium, being a small atom, can easily penetrate small openings and leaks. In this method, the system or component is pressurized with helium gas, and a vacuum pump is used to evacuate the surrounding area. A helium leak detector is then used to sniff or scan the area for the presence of helium, indicating the location of the leak. Vacuum pumps are essential for creating the low-pressure environment required for this method and ensuring accurate detection.

4. Pressure Change Testing: Vacuum pumps can also be used in pressure change testing for leak detection. This method involves pressurizing a system or component and then isolating it from the pressure source. The pressure is monitored over time, and any significant pressure drop indicates the presence of a leak. Vacuum pumps can be used to evacuate the system after pressurization, returning it to atmospheric pressure for comparison or retesting.

5. Mass Spectrometer Leak Detection: Mass spectrometer leak detection is a highly sensitive and precise method used to identify and quantify leaks. It involves introducing a tracer gas, usually helium, into the system or component being tested. A vacuum pump is used to evacuate the surrounding area, and a mass spectrometer is employed to analyze the gas samples for the presence of the tracer gas. This method allows for accurate detection and quantification of leaks down to very low levels. Vacuum pumps are crucial for creating the necessary vacuum conditions and ensuring reliable results.

In summary, vacuum pumps can be effectively used for leak detection purposes. They facilitate various leak detection methods such as vacuum decay, bubble testing, helium leak detection, pressure change testing, and mass spectrometer leak detection. Vacuum pumps create the required low-pressure environment, assist in evacuating the system or component being tested, and enable accurate and reliable leak detection. The choice of vacuum pump depends on the specific requirements of the leak detection method and the sensitivity needed for the application.

vacuum pump

What Is a Vacuum Pump, and How Does It Work?

A vacuum pump is a mechanical device used to create and maintain a vacuum or low-pressure environment within a closed system. Here’s a detailed explanation:

A vacuum pump operates on the principle of removing gas molecules from a sealed chamber, reducing the pressure inside the chamber to create a vacuum. The pump accomplishes this through various mechanisms and techniques, depending on the specific type of vacuum pump. Here are the basic steps involved in the operation of a vacuum pump:

1. Sealed Chamber:

The vacuum pump is connected to a sealed chamber or system from which air or gas molecules need to be evacuated. The chamber can be a container, a pipeline, or any other enclosed space.

2. Inlet and Outlet:

The vacuum pump has an inlet and an outlet. The inlet is connected to the sealed chamber, while the outlet may be vented to the atmosphere or connected to a collection system to capture or release the evacuated gas.

3. Mechanical Action:

The vacuum pump creates a mechanical action that removes gas molecules from the chamber. Different types of vacuum pumps use various mechanisms for this purpose:

– Positive Displacement Pumps: These pumps physically trap gas molecules and remove them from the chamber. Examples include rotary vane pumps, piston pumps, and diaphragm pumps.

– Momentum Transfer Pumps: These pumps use high-speed jets or rotating blades to transfer momentum to gas molecules, pushing them out of the chamber. Examples include turbomolecular pumps and diffusion pumps.

– Entrapment Pumps: These pumps capture gas molecules by adsorbing or condensing them on surfaces or in materials within the pump. Cryogenic pumps and ion pumps are examples of entrainment pumps.

4. Gas Evacuation:

As the vacuum pump operates, it creates a pressure differential between the chamber and the pump. This pressure differential causes gas molecules to move from the chamber to the pump’s inlet.

5. Exhaust or Collection:

Once the gas molecules are removed from the chamber, they are either exhausted into the atmosphere or collected and processed further, depending on the specific application.

6. Pressure Control:

Vacuum pumps often incorporate pressure control mechanisms to maintain the desired level of vacuum within the chamber. These mechanisms can include valves, regulators, or feedback systems that adjust the pump’s operation to achieve the desired pressure range.

7. Monitoring and Safety:

Vacuum pump systems may include sensors, gauges, or indicators to monitor the pressure levels, temperature, or other parameters. Safety features such as pressure relief valves or interlocks may also be included to protect the system and operators from overpressure or other hazardous conditions.

It’s important to note that different types of vacuum pumps have varying levels of vacuum they can achieve and are suitable for different pressure ranges and applications. The choice of vacuum pump depends on factors such as the required vacuum level, gas composition, pumping speed, and the specific application’s requirements.

In summary, a vacuum pump is a device that removes gas molecules from a sealed chamber, creating a vacuum or low-pressure environment. The pump accomplishes this through mechanical actions, such as positive displacement, momentum transfer, or entrapment. By creating a pressure differential, the pump evacuates gas from the chamber, and the gas is either exhausted or collected. Vacuum pumps play a crucial role in various industries, including manufacturing, research, and scientific applications.

China high quality Horizontal Energy Recovery Liquid Water Ring Vacuum Pump   vacuum pump booster	China high quality Horizontal Energy Recovery Liquid Water Ring Vacuum Pump   vacuum pump booster
editor by Dream 2024-05-13

China wholesaler 11kw Vacuum Pump 2BV Series Woodworking Water Circulating Pump Horizontal Liquid Ring Vacuum Pump manufacturer

Product Description

Product Description

2BV liquid ring vacuum pump is CHINAMFG liquid ring vacuum pump and is used to transport gases and vapors, predominantly for intake pressures below atmospheric pressure. Our 2BE liquid ring vacuum pump is available in 20 models, and is ATEX Certified. It offered It offered Suction capacity from 150 to 38000m³/h. It has reliable operation and economic power consumption. We also have 2BV pump with Partition wall in pump casing special for paper industry.

We offer same outline dimensions for bolt-on replacement and equivalent performances with original 2BV liquid ring vacuum pump.

ITEM

UNIT

Quantity

Supply Ability

per month

2,000set

2BE series water ring vacuum pumps and compressors are the products with high efficiency and economical power, which are manufactured by our company integrating with the advanced technology of the imported products from Germany.  These series products adopt CHINAMFG and single action structure and have many advantages, such as, compact structure, convenient maintenance, reliable running, high efficiency and economical power.  Comparing with the SK, 2SK, SZ series water ring vacuum pumps used widely in our country at present, the 2BE series products are the ideal replacements of them for high vacuum, low power, and running reliability

Product Series

Company Profile

 

Certifications

 

Packaging & Shipping

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Service
Warranty: 1 Year
Oil or Not: Oil
Structure: Rotary Vacuum Pump
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Samples:
US$ 10000/Piece
1 Piece(Min.Order)

|

Customization:
Available

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vacuum pump

What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?

The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:

Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).

Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:

1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.

2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.

3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.

4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.

5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.

It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.

In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.

\vacuum pump

How Do Vacuum Pumps Impact the Quality of 3D Printing?

Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:

3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:

1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.

2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.

3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.

4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.

5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.

6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.

7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.

In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.

vacuum pump

What Are the Primary Applications of Vacuum Pumps?

Vacuum pumps have a wide range of applications across various industries. Here’s a detailed explanation:

1. Industrial Processes:

Vacuum pumps play a vital role in numerous industrial processes, including:

– Vacuum Distillation: Vacuum pumps are used in distillation processes to lower the boiling points of substances, enabling separation and purification of various chemicals and compounds.

– Vacuum Drying: Vacuum pumps aid in drying processes by creating a low-pressure environment, which accelerates moisture removal from materials without excessive heat.

– Vacuum Packaging: Vacuum pumps are used in the food industry to remove air from packaging containers, prolonging the shelf life of perishable goods by reducing oxygen exposure.

– Vacuum Filtration: Filtration processes can benefit from vacuum pumps to enhance filtration rates by applying suction, facilitating faster separation of solids and liquids.

2. Laboratory and Research:

Vacuum pumps are extensively used in laboratories and research facilities for various applications:

– Vacuum Chambers: Vacuum pumps create controlled low-pressure environments within chambers for conducting experiments, testing materials, or simulating specific conditions.

– Mass Spectrometry: Mass spectrometers often utilize vacuum pumps to create the necessary vacuum conditions for ionization and analysis of samples.

– Freeze Drying: Vacuum pumps enable freeze-drying processes, where samples are frozen and then subjected to a vacuum, allowing the frozen water to sublimate directly from solid to vapor state.

– Electron Microscopy: Vacuum pumps are essential for electron microscopy techniques, providing the necessary vacuum environment for high-resolution imaging of samples.

3. Semiconductor and Electronics Industries:

High vacuum pumps are critical in the semiconductor and electronics industries for manufacturing and testing processes:

– Semiconductor Fabrication: Vacuum pumps are used in various stages of chip manufacturing, including deposition, etching, and ion implantation processes.

– Thin Film Deposition: Vacuum pumps create the required vacuum conditions for depositing thin films of materials onto substrates, as done in the production of solar panels, optical coatings, and electronic components.

– Leak Detection: Vacuum pumps are utilized in leak testing applications to detect and locate leaks in electronic components, systems, or pipelines.

4. Medical and Healthcare:

Vacuum pumps have several applications in the medical and healthcare sectors:

– Vacuum Assisted Wound Closure: Vacuum pumps are used in negative pressure wound therapy (NPWT), where they create a controlled vacuum environment to promote wound healing and removal of excess fluids.

– Laboratory Equipment: Vacuum pumps are essential in medical and scientific equipment such as vacuum ovens, freeze dryers, and centrifugal concentrators.

– Anesthesia and Medical Suction: Vacuum pumps are utilized in anesthesia machines and medical suction devices to create suction and remove fluids or gases from the patient’s body.

5. HVAC and Refrigeration:

Vacuum pumps are employed in the HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries:

– Refrigeration and Air Conditioning Systems: Vacuum pumps are used during system installation, maintenance, and repair to evacuate moisture and air from refrigeration and air conditioning systems, ensuring efficient operation.

– Vacuum Insulation Panels: Vacuum pumps are utilized in the manufacturing of vacuum insulation panels, which offer superior insulation properties for buildings and appliances.

6. Power Generation:

Vacuum pumps play a role in power generation applications:

– Steam Condenser Systems: Vacuum pumps are used in power plants to remove non-condensable gases from steam condenser systems, improving thermal efficiency.

– Gas Capture: Vacuum pumps are utilized to capture and remove gases, such as hydrogen or helium, in nuclear power plants, research reactors, or particle accelerators.

These are just a few examples of the primary applications of vacuum pumps. The versatility and wide range of vacuum pump types make them essential in numerous industries, contributing to various manufacturing processes, research endeavors, and technological advancements.

China wholesaler 11kw Vacuum Pump 2BV Series Woodworking Water Circulating Pump Horizontal Liquid Ring Vacuum Pump   manufacturer China wholesaler 11kw Vacuum Pump 2BV Series Woodworking Water Circulating Pump Horizontal Liquid Ring Vacuum Pump   manufacturer
editor by Dream 2024-05-09

China best 2sk Double Stage Liquid Ring Vacuum Pump for Chemical Industry wholesaler

Product Description

COMPANY SHOW:


20 Years
   ZiBoZhuoXin Pump Industry co,.Ltd is located in a century industrial city known as the Pump Capital of China—HangZhou city, ZheJiang Province.  Has over 20 years’ experience of manufacturing vacuum pumps and 10+ years’ experience of exporting.
Various products
   We can suppply all type of vacuum pumps and spare parts in China, 2BV/2BEA/2BEC/SK/2SK/JZJ2B/ etc, and other industrial machine;
24 Hours
   Please do not hestiate to contact us if have any urgent matters,each of your inquiries will be taken into account and get our response within 24 hours.

Product Main feature:
2SKC series liquid ring vacuum pumps(double stage liquid ring vacuum pump) are used for exhausting and compressing air and other noncorrosive, water-insoluble and CZPT particle-free gases so as to create vacuum and pressure in closed containers. A little liquid is allowed in the gas.

 

Model Pumping volume
m3/min
 Extreme pressure
MPa
(mmHg)
 Motor power
KW
 Speed (Rotation/Point)r.p.m  Water supply (liter/minute)L/min  Suction and exhaust caliber
 Maximum air volume  When the inhalation pressure is -0.093 MPa, it is not less than
2SKC-0.4 0.4 0.25 -0.096(-725) 2.2 2840 3~5 G1″
2SKC-0.8 0.8 0.5 -0.096(-725) 3 2880 5~8 G1″
2SKC-1.5 1.5 0.9 -0.096(-725) 4 1440 10~15 φ40
2SKC-3 3 2 -0.097(-730) 7.5 1440 15~20 φ40
2SKC-6 6 4 -0.098(-735) 15 1450 25~35 φ70
2SKC-12 12 8 -0.098(-735) 22 970 40~50 φ100
2SKC-20 20 14 -0.098(-735) 45 740 60~80 φ125
2SKC-30 30 20 -0.098(-735) 55 740 70~90 φ125

Note:
The performance indexes listed in the table refer to the performance indexes under the following specified conditions:
1,The atmospheric pressure is 0.1013mpa (760mmhg)
2,Inlet water temperature 15 ºC
3,Suction air temperature 20 ºC
4,Relative air temperature 70%
2. The water supply is the value when the suction pressure is – 0.05Mpa (- 400mmhg), which can be greater than this value at the limit vacuum.
3. Performance tolerance ± 10%
4. When the suction pressure is – 0.093mpa, the pumping volume is the air pumping volume when the air pump is controlled by the solenoid valve. 

FAQ

Q: What’s your MOQ?
A: One set;

Q: What are the causes of no flow or insufficient flow of centrifugal pump?
A: There is air in the suction pipe or pump, which needs to be discharged. Air leakage is found in the suction pipeline, and the leakage is repaired. If the valve of suction line or discharge line is closed, relevant valve shall be opened. If the suction height is too high, recalculate the installation height. The suction line is too small or blocked.

Q: How to resist cavitation in centrifugal pump?
A: Improve the structure design from the suction to the impeller of the centrifugal pump;Adopt double stage suction impeller and use anti-cavitation material;

Q:What is the function of rubber ball in water ring vacuum pump?
A: Rubber ball in water ring vacuum pump, the correct name is called rubber ball valve. Its role is to eliminate the pump equipment in the operation process of the phenomenon of over compression or insufficient compression.

Q:How long is warranty?
A:One year formain construction warranty.

Q:How can I pay for my items? What is the payment you can provide
A:Usually by T/T, 30%-50% deposit payment once PI/Contract confirmed, then the remaining balance will be paid after inspection and before shipment via T/T or L/C;

Welcome client from home and abroad to contact us for future cooperation.

Detail size drawing and install drawing please contact our sales in charge to get; /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil Free
Structure: Reciprocating Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Working Conditions: Wet
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Vacuum Pump

What Are Vacuum Pumps?

Vacuum pumps use air flow as the source of energy. The system is ideal for dewatering wet media, creating filter cakes, and pneumatically moving materials through a pipe. A vacuum pump works through air flow that is moved by differential pressure. The pump’s air flow develops a vacuum in a chamber that is called the vacuum box. As the air flow collects gas at a faster rate than atmospheric pressure, it is considered the “heart” of a vacuum system.

Principles of operation

Vacuum pumps work by reducing the volume of air that moves through them. Depending on the design, there are several different types of vacuum pumps. All of these types operate under the same principles, but have their own special features. Here are some of their most important characteristics. In addition to their capacity, the main differences between these pumps are their manufacturing tolerances, materials of construction, and level of tolerance for chemicals, oil vapor, and vibration.
Vacuum pumps create a partial or low-pressure vacuum by forcing gas molecules from their high-pressure states to their low-pressure states. However, these pumps can only achieve a partial vacuum, and other methods are necessary to reach a higher level of vacuum. As with all pumps, there are several ways to increase the level of a vacuum.
First, consider the type of vacuum you want. This is the most important factor when choosing a vacuum pump. If you need a high level of vacuum, you’ll need a high-quality vacuum pump. High-quality vacuum pumps have a high pressure limit, while ultrahigh-quality pumps are capable of achieving a very low vacuum. As the pressure decreases, the amount of molecules per cubic centimeter decreases and the quality of the vacuum increases.
Positive displacement pumps are best suited for low and medium-pressure systems. But they can’t reach high vacuum, which is why most high-pressure systems use two pumps in tandem. In this case, the positive displacement pump would stall and the other one would be used instead. Similarly, entrapment pumps have higher-pressure limits, so they must be refreshed frequently or exhaust frequently when there is too much gas to capture.
Another important aspect of vacuum pump operation is its speed. The speed of pumping is proportional to the differential pressure across the system. Therefore, the faster the pumping speed, the lower the draining time.

Design

A vacuum pump is a mechanical device used to generate a vacuum. It can create a low or high vacuum. These pumps are used in the process of oil regeneration and re-refining. The design of a vacuum pump must be compatible with the vacuum. The pump’s mass and speed should be matched.
The design of a vacuum pump is important for many reasons. It should be easy to use and maintain. Vacuum pumps need to be protected from external contamination. For this reason, the oil must be kept clean at all times. Contamination may damage the oil, resulting in pump failure. The pump’s design should include features that will prevent this from happening.
The main objective of a vacuum pump is to remove air and other gases from a chamber. As the pressure of the chamber drops, the amount of molecules that can be removed becomes more difficult. Because of this, industrial and research vacuum systems typically require pumps to operate over a large pressure range. The range is generally between one and 10-6 Torr. A standard vacuum system uses multiple pumps, each covering a portion of the pressure range. These pumps can also be operated in a series to achieve optimal performance.
The design of a vacuum pump can vary depending on the application and the pressure requirement. It should be sized appropriately to ensure that it works properly. There are several different types of pumps, so selecting the right pump is essential to maximizing its efficiency. For example, a slow running vee belt drive rotary vane vacuum pump will have a lower running temperature than a fast-running direct-drive pump.
Vacuum Pump

Performance

The performance of a vacuum pump is an important indicator of its overall condition. It helps determine whether the system is performing optimally and how high the ultimate vacuum level can be achieved. A performance log should be maintained to document variations in pump operating hours and voltage as well as the temperature of the pump’s cooling water and oil. The log should also record any problems with the pump.
There are several ways to increase the performance of a vacuum pump. For example, one way is to decrease the temperature of the working fluid. If the temperature of the fluid is too high, it will lead to a low vacuum. A high temperature will make the vacuum degree of the pump even lower, so heat transfer is an important part of the process.
Nozzles are another major component that impacts the performance of a vacuum pump. Damage or clogging can result in a compromised pumping capacity. These problems can occur due to a number of causes, including excessive noise, leakage, and misassembled parts. Nozzles can also become clogged due to rusting, corrosion, or excess water.
Performance of vacuum pump technology is vital for many industries. It is an integral part of many central production processes. However, it comes with certain expenses, including machines, installations, energy, and maintenance. This makes it essential to understand what to look for when purchasing a vacuum pump. It is important to understand the factors that can influence these factors, as they affect the efficiency of a vacuum pump.
Another important factor in determining the performance of a vacuum pump is throughput. Throughput is a measurement of how many molecules can be pumped per unit of time at a constant temperature. Moreover, throughput can also be used to evaluate volume leak rates and pressure at the vacuum side. In this way, the efficiency of a vacuum pump can be judged by the speed and throughput of its leaks.

Atmospheric pressure

Vacuum pumps work by sucking liquids or air into a container. The amount of vacuum a pump can create is measured in pressure units called atms (atmospheric pressure). The pressure of a vacuum pump is equal to the difference between atmospheric pressure and the pressure in the system.
The amount of force produced by air molecules on each other is proportional to the number of impacts. Therefore, the greater the impact, the higher the pressure. In addition, all molecules have the same amount of energy at any temperature. This holds true for both pure and mixture gases. However, lighter molecules will move faster than heavier ones. Nevertheless, the transfer of energy is the same for both.
The difference between atmospheric and gauge pressure is not always straightforward. Some applications use one term to describe the other. While the two concepts are closely related, there are key differences. In most cases, atmospheric pressure is a higher number than gauge pressure. As a result, it can be confusing when choosing a vacuum pump.
One method is to use a U-tube manometer, a compact device that measures the difference between atmospheric pressure and vacuum. This device is commonly used for monitoring vacuum systems. It can measure both negative and positive pressure. In addition, it uses an electronic version of a gauge.
The atmospheric pressure affects the performance of a vacuum pump. When working with porous materials, the pump must overcome leakage. As a result, it must be equipped with enough capacity to compensate for variations in the porosity of the work piece. This is why it is critical to buy a vacuum pump that has a large enough capacity to handle the variation.
Vacuum Pump

Typical application

Vacuum pumps are used in a variety of applications. They generate low and high pressures and are used to evaporate water or gases from various materials. They are also used in petroleum regeneration and re-refining processes. Typical applications of vacuum pumps include: a.
b. Rotary vane pumps are used in a variety of vacuum applications. They are suitable for industrial applications, freeze drying and cabinet making. They use oil as a sealant and coolant, allowing them to perform well in a variety of applications. This makes them ideal for use in a variety of industries.
The pumping rate of the vacuum pump is important. This refers to the volume pumped from a given point at a given rate. The higher the speed, the faster the pump will expel the air. Depending on the gas composition, this number will vary. When choosing a vacuum pump, gas composition and process requirements should be considered.
Vacuum pumps are used in a variety of industries from laboratories to medical facilities. In medical applications, they are used in radiation therapy and radiopharmaceuticals. They are also used in mass spectrometers, which are instruments used to analyze solid, liquid, or surface materials. Vacuum pumps are also used in decorative vacuum coatings and Formula 1 engine components. A trash compactor is another example of using a vacuum pump.
Vacuum pumps are used in a variety of applications including water purification and aeration. Vacuum pumps are also used in portable dental equipment and compressors in the dental industry. Vacuum pumps are also used in molds for dental implants. Other common applications for vacuum pumps include soil aeration and air sampling.

China best 2sk Double Stage Liquid Ring Vacuum Pump for Chemical Industry   wholesaler China best 2sk Double Stage Liquid Ring Vacuum Pump for Chemical Industry   wholesaler
editor by Dream 2024-05-09

China OEM 2be3 Water Ring Vacuum Pump / Liquid Vacuum Pump with Good quality

Product Description

Greentech International (Xihu (West Lake) Dis.) Co., Ltd is the professional vacuum pump supplier.

Product Description

The application range and characteristics:
2BE3 series water ring vacuum pumps and compressors are designed and manufactured by our company integrating with the advanced technology abroad. They are not only can save energy, but also can work constantly for a long time.
Under the rough vacuum situation, the requirements for the liquid ring vacuum pumps are very rigorous. So the 2BE3 series products are designed for pumping various gases. They are widely used in many industries, such as, the paper, mine, power station, chemical etc.
2BE3 series products can be driven with many different sets, such as, the V-belt, synchronal motor, gear box etc. In order to save space, more than 2 or at most 4 sets of the 2BE3 series pumps can be driven by 1 motor simultaneously.
When set a middle wall in the casing, the pressure tolerance between the 2 sides is lower than 80kPa and the 2 parts can work in different vacuum status respectively. Thus 1 pump can work well like two. Hereby the product operating flexibility is improved effectively.
The main characteristics of 2BE3 series products:

· The tolerance, corrosive status, and the begrime situation can be easily observed by the big inspection port on both sides of the end-shield.
· The 2BE3 series pumps have flanges both on the top and sides with the same diameter. It is more convenient to connect with the 2BE3 series pumps.
· The bearings are all used of the imported products in order to keep the precise orientation and the high stability during the working of the pump.

· The material of the impeller is QT400 nodular iron or steel plates for ensuring the stability of the pump under the various rigorous situations and extending the life of the pump effectively.
· The casing is made of steel or stainless steel plates to extend the lifetime of the 2BE3 series pumps.
· The shaft bushing is made of stainless steel plates to extend the life of the pumps 5 times more than the normal material.

· The V-belt pulley (when the pump is driven by the belt) is used of the high precise pulley with taper bushing to keep the reliability of the pump and extend its life. And it is also easy to mantle and dismantle.
· The unique design of setting the separator above the pump saves the space and decreases the noise efficiently.
· All the spare parts are cast by the resin sands that make the surface of the pump very smooth. So it is not necessary to cover the surface of the pump with putty and gives out the heat efficiently.
· The mechanical seals (optional) are all used the imported products so as to avoid the leakage during the working of the pump for a long time.
 

Product Parameters

 

Type Speed
(Drive type)
r/min
Max shaft power
kW
Motor Power
kW
Suction Capacity Limited vacuum
(abs)
mbar
Weight of bare pump with separator
kg
m 3 /h m 3 /min
2BE3 400 340(V-Belt/gear box)
390(V-Belt/gear box)
440(V-Belt/gear box)
490(V-Belt/gear box)
530(V-Belt/gear box)
570(V-Belt/gear box)
610(V-Belt/gear box)
82
95
115
134
148
167
189
110
110
132
160
185
200
220
4850
5650
6250
6900
7470
8000
8600
80.8
94.2
104.2
115.0
124.5
133.3
143.3
160 3275
2BE3 420 340(V-Belt/gear box)
390(V-Belt/gear box)
440(V-Belt/gear box)
490(V-Belt/gear box)
530(V-Belt/gear box)
570(V-Belt/gear box)
610(V-Belt/gear box)
108
132
157
180
204
229
260
132
160
185
200
220
250
315
6650
7650
8550
9400
10150
10700
11600
110.8
127.5
142.5
156.6
169.2
178.3
193.3
160 3720
2BE3 500 260(gear box)
300(gear box)
340(gear box)
380(gear box)
420(gear box)
470(gear box)
142
171
203
238
277
338
160
200
250
280
315
400
8700
10150
11400
12700
13800
15500
145.0
169.2
190.0
211.7
230.0
258.3
160 6110
2BE3 520 260(gear box)
300(gear box)
340(gear box)
380(gear box)
420(gear box)
470(gear box)
172
210
245
288
337
412
200
250
280
315
400
500
10700
12300
14000
15400
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18700
178.3
205.0
233.3
256.7
280.0
311.7
160 6740
2BE3 600 230(gear box)
260(gear box)
290(gear box)
320(gear box)
350(gear box)
400(gear box)
205
243
285
322
365
465
250
280
315
355
450
560
12700
14400
16000
17500
19000
21600
211.7
240.0
266.7
291.7
316.7
360.0
160 9100
2BE3 620 230(gear box)
260(gear box)
290(gear box)
320(gear box)
350(gear box)
400(gear box)
250
300
340
390
450
570
280
355
400
450
500
630
15600
17700
19500
21300
23200
26200
260.0
295.0
325.0
355.0
386.7
436.7
160 10700
2BE3 670 210(gear box)
240(gear box)
270(gear box)
300(gear box)
320(gear box)
330(gear box)
370(gear box)
280
350
415
465
523
545
670
315
400
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560
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630
800
18300
20400
23160
25500
27000
27720
30960
305
340
386
425
450
462
516
160 12700
2BE3 720 190(gear box)
210(gear box)
240(gear box)
270(gear box)
300(gear box)
340(gear box)
345
395
475
550
642
795
400
450
560
630
710
900
21900
24300
27480
30540
33780
38100
365
405
458
509
563
635
160 15700

Detailed Photos

 

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Oil or Not: Oil Free
Structure: Reciprocating Vacuum Pump
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Work Function: Pre-Suction Pump
Working Conditions: Wet
Customization:
Available

|

vacuum pump

What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?

Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:

Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.

Here are some key roles of vacuum pumps in semiconductor manufacturing:

1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.

2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.

3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.

4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.

5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.

6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.

7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.

8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.

Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.

Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.

vacuum pump

How Do Vacuum Pumps Assist in Freeze-Drying Processes?

Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation:

During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption).

1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber.

2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure.

The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity.

3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation.

The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product.

By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.

vacuum pump

Can Vacuum Pumps Be Used in Food Processing?

Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:

Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:

1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.

2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.

3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.

4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.

5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.

6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.

7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.

8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.

These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.

China OEM 2be3 Water Ring Vacuum Pump / Liquid Vacuum Pump   with Good quality China OEM 2be3 Water Ring Vacuum Pump / Liquid Vacuum Pump   with Good quality
editor by Dream 2024-05-08