Product Description
Working principle
Roots pumps with pre-admission cooling mainly consists of rotor 1 and 2, pump body 4, gas cooler 7, etc(see figure below). Due to its special internal structure design, it can operate reliably for a long time under high differential pressure and high compression ratio.
The cooling gas enters the suction chamber of the pump from both sides of the pump body so that the pump does not overheat due to the compressed gas, but has no effect on the pumping performance. The figure below shows the rotor rotating 120 degrees in the pump chamber and completing 1 suction and exhaust.
Cooler and motor are necessary accessories for each pump, and the specifications of cooler and motor are based on different working conditions. The pumps can be used individually or in series, or in combinations with liquid ring vacuum pumps and Roots vacuum pumps to achieve higher vacuum to meet various process requirements.
Main features
1. When used alone, the working vacuum can reach 150 mbar in direct discharge to atmosphere.
2. Multi-stage tandem or tandem with other backing pumps can reach medium vacuum.
3. Special structure design ensures that the pump will not overheat and overload when operating at high differential pressure and high compression ratio.
4. Tri-Lobe profile and high precision machining ensure smooth and quiet operation.
5. Pumping performance, noise, vibration and other major performances are much improved than the traditional two-lobe pump.
6. An optional advanced balanced mechanical seal makes the pump sealing performance more reliable than the traditional lip seal.
7. The pump housing is oil-free structure, which is suitable for pumping out general air and various special gases.
8. Compared with other mechanical vacuum pumps, the energy-saving is up to 20%.
Product Parameters
| Type | Nominal pumping speed(50Hz) | Ultimate pressure | Nominal motor rating (50Hz) | Nominal motor speed (50Hz) | Suction Connection size | Discharge Connection size | Maximum cooling water required |
Weight (Without Motor) |
| L/s | Pa | Kw | rpm | mm | mm | L/h | Kg | |
| ZJTQ-150 | 150 | 15000 | 3~18.5 | 2900 | 80 | 80 | 3500 | 350 |
| ZJTQ-300 | 300 | 15000 | 5.5~37 | 2900 | 125 | 125 | 6000 | 350 |
| ZJTQ-600 | 600 | 15000 | 7.5~75 | 1460 | 250 | 200 | 9000 | 650 |
| ZJTQ-1200 | 1200 | 15000 | 11~132 | 1470 | 300 | 250 | 15000 | 1200 |
| ZJTQ-2500 | 2500 | 15000 | 22~280 | 980 | 350 | 350 | 28000 | 2300 |
| ZJTQ-3750 | 3750 | 15000 | 30~400 | 1470 | 350 | 350 | 35000 | 2300 |
Note: The motor power and cooler surface area are determined by the working differential pressure, and different motors and coolers can be configured for different differential pressures.
Pressure diagram
Dimension
| Model | DN | DNI | A | A] | A2 | A3 | B | B1 | B2 | H | H1 | H2 | Φ |
| ZJTQ-150 | 80 | 80 | 554 | 281 | 55 | 132 | 358 | 300 | 210 | 340 | 170 | 20 | 32 |
| ZJTQ-300 | 125 | 125 | 652 | 325 | 60 | 185 | 428 | 360 | 240 | 405 | 215 | 25 | 42 |
| ZJTQ-600 | 250 | 250 | 965 | 492 | 90 | 296 | 678 | 560 | 370 | 630 | 210 | 50 | 60 |
| ZJTQ-1200 | 300 | 300 | 1236 | 642 | 117 | 440 | 770 | 650 | 450 | 680 | 230 | 50 | 85 |
| ZJTQ-2500 | 350 | 300 | 1465 | 763 | 128 | 616 | 942 | 730 | 612 | 880 | 415 | 65 | 90 |
| ZJTQ-3750 | 400 | 350 | 1730 | 925 | 130 | 820 | 980 | 800 | 600 | 880 | 265 | 70 | 105 |
FAQ
Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.
Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements.
Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.
Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.
Q: What is your MOQ?
A: 1 piece or 1 set.
Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.
Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.
Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).
Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.
|
US $6,900-7,400 / Piece | |
1 Piece (Min. Order) |
###
| After-sales Service: | Online Video Instruction |
|---|---|
| Warranty: | 1 Year |
| Nominal Pumping Speed(50Hz): | 300 L/S |
| Ultimate Pressure: | 15000 PA |
| Nominal Motor Rating(50Hz): | 5.5~37 Kw |
| Nominal Motor Speed(50Hz): | 2900 Rpm |
###
| Type | Nominal pumping speed(50Hz) | Ultimate pressure | Nominal motor rating (50Hz) | Nominal motor speed (50Hz) | Suction Connection size | Discharge Connection size | Maximum cooling water required |
Weight (Without Motor) |
| L/s | Pa | Kw | rpm | mm | mm | L/h | Kg | |
| ZJTQ-150 | 150 | 15000 | 3~18.5 | 2900 | 80 | 80 | 3500 | 350 |
| ZJTQ-300 | 300 | 15000 | 5.5~37 | 2900 | 125 | 125 | 6000 | 350 |
| ZJTQ-600 | 600 | 15000 | 7.5~75 | 1460 | 250 | 200 | 9000 | 650 |
| ZJTQ-1200 | 1200 | 15000 | 11~132 | 1470 | 300 | 250 | 15000 | 1200 |
| ZJTQ-2500 | 2500 | 15000 | 22~280 | 980 | 350 | 350 | 28000 | 2300 |
| ZJTQ-3750 | 3750 | 15000 | 30~400 | 1470 | 350 | 350 | 35000 | 2300 |
###
| Model | DN | DNI | A | A] | A2 | A3 | B | B1 | B2 | H | H1 | H2 | Φ |
| ZJTQ-150 | 80 | 80 | 554 | 281 | 55 | 132 | 358 | 300 | 210 | 340 | 170 | 20 | 32 |
| ZJTQ-300 | 125 | 125 | 652 | 325 | 60 | 185 | 428 | 360 | 240 | 405 | 215 | 25 | 42 |
| ZJTQ-600 | 250 | 250 | 965 | 492 | 90 | 296 | 678 | 560 | 370 | 630 | 210 | 50 | 60 |
| ZJTQ-1200 | 300 | 300 | 1236 | 642 | 117 | 440 | 770 | 650 | 450 | 680 | 230 | 50 | 85 |
| ZJTQ-2500 | 350 | 300 | 1465 | 763 | 128 | 616 | 942 | 730 | 612 | 880 | 415 | 65 | 90 |
| ZJTQ-3750 | 400 | 350 | 1730 | 925 | 130 | 820 | 980 | 800 | 600 | 880 | 265 | 70 | 105 |
|
US $6,900-7,400 / Piece | |
1 Piece (Min. Order) |
###
| After-sales Service: | Online Video Instruction |
|---|---|
| Warranty: | 1 Year |
| Nominal Pumping Speed(50Hz): | 300 L/S |
| Ultimate Pressure: | 15000 PA |
| Nominal Motor Rating(50Hz): | 5.5~37 Kw |
| Nominal Motor Speed(50Hz): | 2900 Rpm |
###
| Type | Nominal pumping speed(50Hz) | Ultimate pressure | Nominal motor rating (50Hz) | Nominal motor speed (50Hz) | Suction Connection size | Discharge Connection size | Maximum cooling water required |
Weight (Without Motor) |
| L/s | Pa | Kw | rpm | mm | mm | L/h | Kg | |
| ZJTQ-150 | 150 | 15000 | 3~18.5 | 2900 | 80 | 80 | 3500 | 350 |
| ZJTQ-300 | 300 | 15000 | 5.5~37 | 2900 | 125 | 125 | 6000 | 350 |
| ZJTQ-600 | 600 | 15000 | 7.5~75 | 1460 | 250 | 200 | 9000 | 650 |
| ZJTQ-1200 | 1200 | 15000 | 11~132 | 1470 | 300 | 250 | 15000 | 1200 |
| ZJTQ-2500 | 2500 | 15000 | 22~280 | 980 | 350 | 350 | 28000 | 2300 |
| ZJTQ-3750 | 3750 | 15000 | 30~400 | 1470 | 350 | 350 | 35000 | 2300 |
###
| Model | DN | DNI | A | A] | A2 | A3 | B | B1 | B2 | H | H1 | H2 | Φ |
| ZJTQ-150 | 80 | 80 | 554 | 281 | 55 | 132 | 358 | 300 | 210 | 340 | 170 | 20 | 32 |
| ZJTQ-300 | 125 | 125 | 652 | 325 | 60 | 185 | 428 | 360 | 240 | 405 | 215 | 25 | 42 |
| ZJTQ-600 | 250 | 250 | 965 | 492 | 90 | 296 | 678 | 560 | 370 | 630 | 210 | 50 | 60 |
| ZJTQ-1200 | 300 | 300 | 1236 | 642 | 117 | 440 | 770 | 650 | 450 | 680 | 230 | 50 | 85 |
| ZJTQ-2500 | 350 | 300 | 1465 | 763 | 128 | 616 | 942 | 730 | 612 | 880 | 415 | 65 | 90 |
| ZJTQ-3750 | 400 | 350 | 1730 | 925 | 130 | 820 | 980 | 800 | 600 | 880 | 265 | 70 | 105 |
Types of vacuum pumps
A vacuum pump is a device that draws gas molecules from a sealed volume and leaves a partial vacuum in its wake. Its job is to create a relative vacuum within a specific volume or volume. There are many types of vacuum pumps, including centrifugal, screw and diaphragm. 
Forward centrifugal pump
Positive displacement centrifugal vacuum pumps are one of the most commonly used pump types in the oil and gas industry. Their efficiency is limited to a range of materials and can handle relatively high solids concentrations. However, using these pumps has some advantages over other types of pumps.
Positive displacement pumps have an enlarged cavity on the suction side and a reduced cavity on the discharge side. This makes them ideal for applications involving high viscosity fluids and high pressures. Their design makes it possible to precisely measure and control the amount of liquid pumped. Positive displacement pumps are also ideal for applications requiring precise metering.
Positive displacement pumps are superior to centrifugal pumps in several ways. They can handle higher viscosity materials than centrifuges. These pumps also operate at lower speeds than centrifugal pumps, which makes them more suitable for certain applications. Positive displacement pumps are also less prone to wear.
Positive displacement vacuum pumps operate by drawing fluid into a chamber and expanding it to a larger volume, then venting it to the atmosphere. This process happens several times per second. When maximum expansion is reached, the intake valve closes, the exhaust valve opens, and fluid is ejected. Positive displacement vacuum pumps are highly efficient and commonly used in many industries.
Self-priming centrifugal pump
Self-priming centrifugal pumps are designed with a water reservoir to help remove air from the pump. This water is then recirculated throughout the pump, allowing the pump to run without air. The water reservoir can be located above or in front of the impeller. The pump can then reserve water for the initial start.
The casing of the pump contains an increasingly larger channel forming a cavity retainer and semi-double volute. When water enters the pump through channel A, it flows back to the impeller through channels B-C. When the pump is started a second time, the water in the pump body will be recirculated back through the impeller. This recycling process happens automatically.
These pumps are available in a variety of models and materials. They feature special stainless steel castings that are corrosion and wear-resistant. They can be used in high-pressure applications and their design eliminates the need for inlet check valves and intermediate valves. They can also be equipped with long intake pipes, which do not require activation.
Self-priming centrifugal pumps are designed to run on their own, but there are some limitations. They cannot operate without a liquid source. A foot valve or external liquid source can help you start the self-priming pump.
Screw Pump
The mechanical and thermal characteristics of a screw vacuum pump are critical to its operation. They feature a small gap between the rotor and stator to minimize backflow and thermal growth. Temperature is a key factor in their performance, so they have an internal cooling system that uses water that circulates through the pump’s stator channels. The pump is equipped with a thermostatically controlled valve to regulate the water flow. Also includes a thermostatic switch for thermal control.
Screw vacuum pumps work by trapping gas in the space between the rotor and the housing. The gas is then moved to the exhaust port, where it is expelled at atmospheric pressure. The tapered discharge end of the screw further reduces the volume of gas trapped in the chamber. These two factors allow the pump to work efficiently and safely.
Screw vacuum pumps are designed for a variety of applications. In some applications, the pump needs to operate at very low pressures, such as when pumping large volumes of air. For this application, the SCREWLINE SP pump is ideal. Their low discharge temperature and direct pumping path ensure industrial process uptime. These pumps also feature non-contact shaft seals to reduce mechanical wear. Additionally, they feature a special cantilever bearing arrangement to eliminate potential sources of bearing failure and lubrication contamination.
Screw vacuum pumps use an air-cooled screw to generate a vacuum. They are compact, and clean, and have a remote monitoring system with built-in intelligence. By using the app, users can monitor pump performance remotely. 
Diaphragm Pump
Diaphragm vacuum pumps are one of the most common types of vacuum pumps found in laboratories and manufacturing facilities. The diaphragm is an elastomeric membrane held in place around the outer diameter. While it is not possible to seal a diaphragm vacuum pump, there are ways to alleviate the problems associated with this design.
Diaphragm vacuum pumps are versatile and can be used in a variety of clean vacuum applications. These pumps are commercially available with a built-in valve system, but they can also be modified to include one. Because diaphragm pumps are so versatile, it’s important to choose the right type for the job. Understanding how pumps work will help you match the right pump to the right application.
Diaphragm vacuum pumps offer a wide range of advantages, including an extremely long service life. Most diaphragm pumps can last up to ten thousand hours. However, they may be inefficient for processes that require deep vacuum, in which case alternative technologies may be required. Additionally, due to the physics of diaphragm pumps, the size of these pumps may be limited. Also, they are not suitable for high-speed pumping.
Diaphragm vacuum pumps are a versatile subset of laboratory pumps. They are popular for their oil-free construction and low maintenance operation. They are available in a variety of styles and have many optional features. In addition to low maintenance operation, they are chemically resistant and can be used with a variety of sample types. However, diaphragm pumps tend to have lower displacements than other vacuum pumps.
Atmospheric pressure is a key factor in a vacuum pump system
Atmospheric pressure is the pressure created by the collision of air molecules. The more they collide, the greater the pressure. This applies to pure gases and mixtures. When you measure atmospheric pressure, the pressure gauge reads about 14.7 psia. The higher the pressure, the greater the force on the gas molecules.
The gas entering the vacuum pump system is below atmospheric pressure and may contain entrained liquids. The mechanism of this process can be explained by molecular kinetic energy theory. The theory assumes that gas molecules in the atmosphere have high velocities. The resulting gas molecules will then start moving in random directions, colliding with each other and creating pressure on the walls of the vacuum vessel.
Atmospheric pressure is a critical factor in a vacuum pump system. A vacuum pump system is useless without proper atmospheric pressure measurement. The pressure in the atmosphere is the total pressure of all gases, including nitrogen and oxygen. Using total pressure instead of partial pressure can cause problems. The thermal conductivity of various gases varies widely, so working at full pressure can be dangerous.
When choosing a vacuum pump, consider its operating range. Some pumps operate at low atmospheric pressure, while others are designed to operate at high or ultra-high pressure. Different types of pumps employ different technologies that enhance their unique advantages. 
The screw pump is less efficient in pumping gases with smaller molecular weight
Vacuuming requires a high-quality pump. This type of pump must be able to pump gas of high purity and very low pressure. Screw pumps can be used in laboratory applications and are more efficient when pumping small molecular weight gases. Chemical resistance is critical to pump life. Chemical resistant materials are also available. Chemically resistant wetted materials minimize wear.
Gear pumps are more efficient than screw pumps, but are less efficient when pumping lower molecular weight gases. Gear pumps also require a larger motor to achieve the same pumping capacity. Compared to gear pumps, progressive cavity pumps also have lower noise levels and longer service life. In addition, gear pumps have a large footprint and are not suitable for tight spaces.
Progressive cavity pumps have two or three screws and a housing and side cover. They are also equipped with gears and bearings. Their mechanical design allows them to operate in high pressure environments with extremely low noise. The progressive cavity pump is a versatile pump that can be used in a variety of applications.
Dry screw compressors have different aspect ratios and can operate at high and low pressures. The maximum allowable differential pressure for screw compressors ranges from 0.4 MPa for 3/5 rotors to 1.5 MPa for 4/6 rotors. These numbers need to be determined on a case-by-case basis.
editor by czh 2022-11-24